Switching power converter with magnetizing current shaping

• US 10,148,170 B2
• Filed: 11/28/2017
• Issued: 12/04/2018
• Est. Priority Date: 10/23/2015
• Status: Active Grant

• Current Assignee: Dialog Semiconductor Incorporated (Renesas Electronics Corporation)
• Original Assignee: Dialog Semiconductor Incorporated (Renesas Electronics Corporation)
• Inventors: Feng, Guang, Wang, Xiaoyan, Shi, Nan
• Primary Examiner(s): Patel, Rajnikant
• Application Number:
  US15/824,927
• Publication Number:
  US 20180091041A1
• Time in Patent Office: 371 Days
• Field of Search: 363 16- 17, 363 20, 363 2107, 363 2108, 363 2112, 363 2118, 315201-207, 315192, 315292, 315291
• CPC Class Codes: H02M 1/0012 Control circuits using digital or numerical techniques in DC/DC converters H02M3/157, H02M3/33515; in DC-AC converters H02M7/53873
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 1/0064 Magnetic structures combining different functions, e.g. storage, filtering or transformation
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33538 of the forward type H02M3/3353, H02M3/33569 take precedence
• CPC Class Codes: H03K 5/086 generated by feedback
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A switching power converter is provided that uses at least two peak current thresholds. In particular, the switching power converter clamps a desired peak current to not fall below a low peak current threshold value while a rectified input voltage is decreasing and to not fall below a high peak current threshold value subsequent to zero crossing times for an AC input voltage.

Claims

1. A method, comprising

rectifying an AC input voltage to produce a rectified input voltage;

determining a desired peak current through a power factor control (PFC) feedback loop;

setting a peak current threshold to equal a first threshold value prior to a zero crossing time for the AC input voltage and to equal a second threshold value after the zero crossing time, wherein the first threshold value is less than the second threshold value; and

cycling a power switch so that power switch conducts a magnetizing current equaling the desired peak current when the desired peak current exceeds the peak current threshold and so that the power switch conducts a magnetizing current equaling the peak current threshold when the desired peak current is less than the peak current threshold.

2. The method of claim 1, wherein the rectified input voltage is decreasing from a maximum value prior to the zero crossing time and is increasing following the each zero crossing time.

3. The method of claim 1, wherein cycling the power switch conducts the magnetizing current through a primary winding in a flyback converter.

4. The method of claim 1, wherein cycling the power switch conducts the magnetizing current through an inductor in a DC-DC switching power converter.

5. The method of claim 4, wherein the cycling the power switch conducts the magnetizing current through an inductor in a buck-boost converter.

6. The method of claim 1, wherein determining the desired peak current comprises comparing a feedback voltage to a reference voltage to determine an error signal.

7. The method of claim 6, wherein determining the desired peak current further comprising multiplying the error signal with the rectified input voltage to produce the desired peak current.

8. The method of claim 1, wherein cycling the power switch comprises cycling a MOSFET.

9. The method of claim 8, wherein cycling the MOSFET comprises cycling the MOSFET according to a pulse width modulation.

10. A switching power converter, comprising:

a power switch;

a dimmer configured to apply a phase cut dimming to an AC input voltage responsive to a dimming command to produce a processed AC input voltage;

a dimmer detection circuit configured to determine whether the dimmer applied the phase cut dimming to the processed AC input voltage;

a controller including a power factor control (PFC) feedback loop configured to determine a desired peak current responsive to a determination by the dimmer detection circuit that the dimmer applied the phase cut dimming, and wherein, prior to a zero crossing time for the AC input voltage, the controller is further configured to cycle the power switch to conduct a first magnetizing current equaling the desired peak current while the desired peak current is greater than a first threshold and to clamp the first magnetizing current to equal the first threshold while the desired peak current is less than the first threshold, and wherein, subsequent to the zero crossing time for the AC input voltage, the controller is further configured to cycle the power switch to conduct a second magnetizing current equaling the desired peak current while the desired peak current is greater than a second threshold and to clamp the second magnetizing current to equal the second threshold while the desired peak current is less than the second threshold, wherein the second threshold is greater than the first threshold.

11. The switching power converter of claim 10, wherein the dimmer is a leading edge dimmer.

12. The switching power converter of claim 10, wherein the switching power converter is a DC-DC switching power converter, and wherein the power switch couples to an inductor for the DC-DC switching power converter.

13. The switching power converter of claim 12, wherein DC-DC switching power converter is a buck-boost converter.

14. The switching power converter of claim 10, wherein the switching power converter is a flyback converter, and wherein the power switch couples to a primary winding for the flyback converter.

15. The switching power converter of claim 10, further comprising an AC-DC rectifier configured to rectify the processed AC input voltage into a rectified input voltage.

16. The switching power converter of claim 15, wherein the controller includes a differentiator configured to determine whether the rectified input voltage is decreasing, and wherein the controller is further configured to clamp the desired peak current to the first threshold prior to the zero crossing time responsive to the differentiator determining that the rectified input voltage is decreasing.

17. The switching power converter of claim 10, further comprising:

an error amplifier configured to compare a feedback voltage to a reference voltage to produce an error signal.

18. The switching power converter of claim 17, further comprising:

a multiplier configured to multiply the error signal with the rectified input voltage to produce the desired peak current; and

a clamp configured to clamp the desired peak current at the second threshold subsequent to the zero crossing time for the AC input voltage and to clamp the desired peak current at the first threshold second value prior to the zero crossing time.

19. The switching power converter of claim 15, wherein the controller is further configured to adapt at least the first threshold responsive to the rectified input voltage.

20. The switching power converter of claim 10, wherein the dimmer includes a triac having a holding current supported by the controller.