Method for starting a wind turbine in a cold climate environment

• US 10,151,299 B2
• Filed: 04/25/2014
• Issued: 12/11/2018
• Est. Priority Date: 04/29/2013
• Status: Expired due to Fees

• Current Assignee: Vestas Wind Systems A/S
• Original Assignee: Vestas Wind Systems A/S
• Inventors: Petersen, Knud Erik, Yrjonen, Janne-Pekka
• Primary Examiner(s): Patel, Tulsidas C
• Assistant Examiner(s): Ortega, Joseph
• Application Number:
  US14/787,640
• Publication Number:
  US 20160076515A1
• Time in Patent Office: 1,691 Days
• CPC Class Codes: F03D 1/0658 Arrangements for fixing wind-engaging parts to a hub
• CPC Class Codes: F03D 15/00 Transmission of mechanical power
• CPC Class Codes: F03D 15/10 using gearing not limited to rotary motion, e.g. with oscillating or reciprocating members
• CPC Class Codes: F03D 7/026 for starting-up
• CPC Class Codes: F03D 80/60 Cooling or heating of wind motors
• CPC Class Codes: F03D 9/22 the apparatus producing heat
• CPC Class Codes: F03D 9/255 connected to electrical distribution networks; Arrangements therefor
• CPC Class Codes: F05B 2260/4031 as in toothed gearing
• CPC Class Codes: F05B 2270/101 to control rotational speed (n)
• CPC Class Codes: F05B 2270/303 Temperature
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction

Abstract

A method of starting a wind turbine in a cold climate environment includes providing a wind turbine in the cold climate environment in a stand-still or near stand-still condition; allowing the rotation speed of the rotor to increase during start up of the wind turbine; optimizing heat generation within the gear box; and generating power using the wind turbine, wherein heat generation within the gear box is optimized prior to providing the generated electrical power to an electrical grid. Optimizing heat generation within the gear box may include maximizing internal power losses in the gear box during start up. This may allow the start up to be achieved without using external heaters. Aspects of this method may be used during periods of low wind conditions in cold climate environments so that once sufficient wind conditions are reestablished, the wind turbine is ready for immediate power production.

Claims

1. A method of starting a wind turbine in a cold climate environment from a stand-still or near stand-still condition, the wind turbine having a tower, a rotor with at least one blade, a generator for producing electrical power, and a gear box having a main shaft operatively coupled to the rotor and a high speed shaft operatively coupled to the generator, the wind turbine being configured to be operatively connected to an electrical grid, the method comprising:

performing a start up period, wherein the rotation speed of the rotor is controlled to increase and wherein the wind turbine is not delivering any electrical power to the electrical grid during the start up period;

providing heat generation within the gear box by increasing the rotation speed until the gear box has reached a threshold temperature; and

delivering electrical power generated using the wind turbine to the electrical grid when the temperature of the gear box reaches the threshold temperature.

2. The method according to claim 1, wherein heat generation within the gear box comprises maximizing internal power losses in the gear box.

3. The method according to claim 2, wherein controlling the rotation speed of the rotor so as to maximize the internal power losses in the gear box further comprises controlling the rotation speed of the rotor according to a substantially linear relationship between a rotation speed of the high speed shaft and the gear box temperature.

4. The method according to claim 3, further comprising controlling the rotation speed in a first region of the start up according to a substantially linear relationship between the rotation speed of the high speed shaft and the gear box temperature characterized by a first slope, and controlling the rotation speed in a second region of the start up according to a substantially linear relationship between the rotation speed of the high speed shaft and the gear box temperature characterized by a second slope, wherein the first and second slopes are different from each other.

5. The method according to claim 3, wherein controlling the rotation speed of the rotor according to the substantially linear relationship between the rotation speed of the high speed shaft and the gear box temperature terminates when the gear box reaches a first threshold temperature.

6. The method according to claim 5, wherein the rotation speed of the high speed shaft is greater than about 60% of a nominal operating speed of the high speed shaft when the temperature of the gear box reaches the first threshold temperature.

7. The method according to claim 5, further comprising increasing the rotation speed of the high speed shaft up to a nominal operating speed when the temperature of the gear box reaches the first threshold temperature.

8. The method according claim 5, wherein the power production of the wind turbine is increased up to a nominal power output when the temperature of the gear box reaches the first threshold temperature.

9. The method according to claim 1, further comprising reducing the internal power losses in the gear box after delivery of electrical power to the electrical grid has begun.

10. The method according to claim 1, wherein the heat generation in the gear box is achieved using only the energy resulting from the rotation of the rotor.

11. The method according to claim 1, wherein the heat generation in the gear box is achieved without the use of external heaters.

12. A method of starting a wind turbine in a cold climate environment, comprising:

providing a wind turbine in a cold climate environment in a stand-still or near stand-still condition, the wind turbine having a tower, a rotor with at least one blade, a generator for producing electrical power, and a gear box having a main shaft operatively coupled to the rotor and a high speed shaft operatively coupled to the generator, the wind turbine configured to be operatively connected to an electrical grid;

allowing the rotation speed of the rotor to increase during start up of the wind turbine;

with the rotor turning and prior to the wind turbine providing electrical power to the electrical grid, increasing the temperature of the gear box up to a first threshold temperature without the use of external heaters; and

generating electrical power using the wind turbine after the temperature of the gear box has reached the first threshold temperature.

13. The method according to claim 12, further comprising maximizing the internal power losses in the gear box so as to increase the temperature of the gear box up to the first threshold temperature.

14. The method according to claim 13, wherein maximizing the internal power losses in the gear box further comprises controlling the speed of the rotor according to a substantially linear relationship between a rotation speed of the high speed shaft and the gear box temperature.

15. The method according to claim 12, further comprising reducing the internal power losses in the gear box after the temperature of the gear box reaches the first threshold temperature.

16. A method of operating a wind turbine in a cold climate environment in a fully operating state, the wind turbine having a tower, a rotor with at least one blade, a generator for producing electrical power, and a gear box having a main shaft operatively coupled to the rotor and a high speed shaft operatively coupled to the generator, the wind turbine providing electrical power to an electrical grid when in the fully operating state, the method comprising:

interrupting the supply of electrical power from the wind turbine to the electrical grid during a period of low wind conditions;

providing heat generation within the gear box during the period of low wind conditions by controlling the rotation speed of the rotor above a minimal rotation speed of the rotor; and

reestablishing the supply of electrical power from the wind turbine to the electrical grid once the period of low wind conditions has terminated.

17. The method according to claim 16, wherein the supply of electrical power from the wind turbine to the electrical grid is reestablished without executing a start up sequence for the wind turbine.