Ultrasonic system for nondestructive testing

• US 10,151,731 B2
• Filed: 11/13/2015
• Issued: 12/11/2018
• Est. Priority Date: 11/13/2015
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Ponomarev, Sergey G., Cooper, Wayne, Lewis, Dennis M.
• Primary Examiner(s): Raevis, Robert R
• Application Number:
  US14/941,203
• Publication Number:
  US 20170138907A1
• Time in Patent Office: 1,124 Days
• CPC Class Codes: G01N 2291/015 Attenuation, scattering
• CPC Class Codes: G01N 2291/02491 Materials with nonlinear acoustic properties
• CPC Class Codes: G01N 2291/105 two or more emitters, two or more receivers
• CPC Class Codes: G01N 29/041 on the surface of the material, e.g. using Lamb, Rayleigh or shear waves
• CPC Class Codes: G01N 29/043 in the interior, e.g. by shear waves
• CPC Class Codes: G01N 29/11 by measuring attenuation of acoustic waves
• CPC Class Codes: G01N 29/348 with frequency characteristics, e.g. single frequency signals, chirp signals measuring frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04; measuring frequency or analysing frequency spectra G01R23/00
• CPC Class Codes: G01N 29/46 by spectral analysis, e.g. Fourier analysis or wavelet analysis spectral signal processing per se G06F17/14

Abstract

Example systems and methods for nondestructive ultrasonic testing are provided. One example system includes at least one air-coupled ultrasonic transducer configured to emit primary ultrasound waves that interfere with each other. The primary ultrasound waves include fundamental frequency components that are multiples of each other and emitted simultaneously in locked phase. Further, the interference of the primary ultrasound waves generates a plurality of frequency harmonics in the air. The system also includes at least one receiver configured to receive ultrasonic waves emitted from an object under test.

Claims

1. An ultrasonic system for nondestructive testing, comprising:

an array of air-coupled ultrasonic transducers configured to emit primary ultrasound waves that;

interfere with each other, generate a plurality of frequency harmonics in the air, and form ultrasound shock waves that modify an acoustic impedance of the air, wherein the primary ultrasound waves comprise at least two fundamental frequency components that are multiples of each other and emitted simultaneously in locked phase; and

at least one receiver configured to receive ultrasonic waves emitted from an object under test.

2. The ultrasonic system of claim 1, wherein the primary ultrasound waves form an interference field, and wherein the plurality of frequency harmonics is generated in the interference field.

3. The ultrasonic system of claim 2, wherein the interference field comprises interference columns with standing wave patterns generated in the air.

4. The ultrasonic system of claim 3, wherein the standing wave patterns comprise alternating regions of air compression and rarefaction, and wherein the ultrasound shock waves are formed in the regions of compression.

5. The ultrasonic system of claim 1, wherein the plurality of frequency harmonics comprise frequencies between 20 Hz and 20 MHz.

6. The ultrasonic system of claim 1, wherein the at least two fundamental frequency components are below 100 kHz.

7. The ultrasonic system of claim 1, wherein the at least one receiver comprises a non-contact air-coupled receiver.

8. The ultrasonic system of claim 7, wherein the at least one receiver is configured to receive ultrasonic waves reflected from and generated in the object.

9. The ultrasonic system of claim 1, further comprising a controller,

wherein the at least one receiver is further configured to provide signals indicative of the received ultrasonic waves to the controller, and

wherein the controller is configured to analyze the signals in the time domain, frequency domain, or both.

10. An ultrasonic system for nondestructive testing, comprising:

at least one air-coupled ultrasonic transducer configured to emit primary ultrasound waves that;

interfere with each other, generate a plurality of frequency harmonics in the air, and form ultrasound shock waves that modify an acoustic impedance of the air, wherein the primary ultrasound waves comprise at least two fundamental frequency components that are multiples of each other and emitted simultaneously in locked phase; and

at least one receiver configured to receive ultrasonic waves emitted from an object under test,

wherein the at least one air-coupled ultrasonic transducer is positioned on a first side of the object, and

wherein the at least one receiver comprises a first receiver positioned on the first side of the object and a second receiver positioned on a second side of the object that is opposite to the first side of the object.

11. An ultrasonic system for nondestructive testing, comprising:

at least one air-coupled ultrasonic transducer configured to emit primary ultrasound waves that;

interfere with each other, generate a plurality of frequency harmonics in the air, and form ultrasound shock waves that modify an acoustic impedance of the air, wherein the primary ultrasound waves comprise at least two fundamental frequency components that are multiples of each other and emitted simultaneously in locked phase; and

at least one receiver configured to receive ultrasonic waves emitted from an object under test, wherein the object comprises an air duct.

12. A method for nondestructive testing, comprising:

generating, using an array of air-coupled ultrasonic transducers, a plurality of frequency harmonics in an interference field in the air, wherein the generating comprises modifying an acoustic impedance of the air by forming ultrasound shock waves;

receiving ultrasonic waves reflected from and generated in an object under test, wherein the ultrasonic waves are reflected from and generated in the object due to the generating of the plurality of frequency harmonics; and

analyzing, using a computing device, signals indicative of the ultrasonic waves in the time domain, frequency domain, or both to determine at least one property of the object.

13. The method of claim 12, wherein generating the plurality of frequency harmonics in the interference field in the air comprises emitting primary ultrasound waves that interfere with each other, wherein the primary ultrasound waves comprises at least two fundamental frequency components that are multiples of each other and superimposed.

14. The method of claim 12, further comprising adjusting a position of the interference field.

15. The method of claim 12, further comprising positioning the array of air-coupled ultrasonic transducers within a predetermined distance of the object.

16. The method of claim 12, wherein receiving the ultrasonic waves comprises receiving ultrasonic waves from at least one non-contact air-coupled receiver positioned within a predetermined distance of the object.

17. A method comprising:

generating, using at least one air-coupled ultrasonic transducer, a plurality of frequency harmonics in an interference field in the air, wherein the generating comprises modifying an acoustic impedance of the air by forming ultrasound shock waves, wherein the at least one air-coupled ultrasonic transducer is positioned within a predetermined distance of an air duct;

receiving from at least one non-contact air-coupled receiver, ultrasonic waves generated in the air duct, wherein the ultrasonic waves are generated in the air duct due to the generating of the plurality of frequency harmonics; and

analyzing, using a computing device, signals indicative of the ultrasonic waves to determine a flow rate of a fluid through the air duct.

18. The method of claim 17, wherein generating the plurality of frequency harmonics in the interference field in the air comprises emitting primary ultrasound waves that interfere with each other, wherein the primary ultrasound waves comprises at least two fundamental frequency components that are multiples of each other and superimposed.