Process for producing magnetic recording medium

• US 10,152,996 B2
• Filed: 06/22/2015
• Issued: 12/11/2018
• Est. Priority Date: 08/12/2014
• Status: Active Grant

• Current Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Original Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Inventors: Yoshizawa, Tsuyoshi, Shimatsu, Takehito
• Primary Examiner(s): Eslami, Tabassom Tadayyon
• Application Number:
  US15/115,856
• Publication Number:
  US 20170169850A1
• Time in Patent Office: 1,268 Days
• Field of Search: 427127, 427128, 427129, 427130, 427131, 427132, 4283105
• CPC Class Codes: G11B 5/65 characterised by its composition G11B5/66 takes precedence
• CPC Class Codes: G11B 5/66 the record carriers consisting of several layers
• CPC Class Codes: G11B 5/672 having different compositions in a plurality of magnetic layers, e.g. layer compositions having differing elemental components or differing proportions of elements
• CPC Class Codes: G11B 5/851 Coating a support with a magnetic layer by sputtering

Abstract

The problem of the invention is to provide a process for producing a magnetic recording medium which exhibits both of excellent thermal stability and favorable writing capability. The process for producing the magnetic recording medium of the invention includes the steps of: (A) forming the first magnetic recording layer while monotonously changing a substrate temperature; and (B) forming the second magnetic recording layer while monotonously changing the substrate temperature wherein the material of the second magnetic recording layer is different from the material of the first recording layer, wherein the substrate temperature at the beginning of the step (B) is set such that the magnetic anisotropy constant of the first magnetic recording layer and the magnetic anisotropy constant of the second magnetic recording layer is changed monotonously at the interface between the first and second magnetic recording layers.

Claims

1. A process for producing a magnetic recording medium comprising a non-magnetic substrate, a first magnetic recording layer comprising an ordered alloy, and a second magnetic recording layer comprising an ordered alloy, the process comprising the steps of:

(A) forming the first magnetic recording layer while monotonously changing a substrate temperature; and

(B) forming the second magnetic recording layer while monotonously changing the substrate temperature wherein material of the second magnetic recording layer is different from material of the first recording layer,

wherein the substrate temperature at beginning of the step (B) is set such that magnetic anisotropy constant of the first magnetic recording layer and magnetic anisotropy constant of the second magnetic recording layer is changed monotonously at interface between the first and the second magnetic recording layers.

2. The process for producing the magnetic recording medium according to claim 1, wherein the first magnetic recording layer comprises a binary ordered alloy consisting of Fe and Pt, and the second magnetic recording layer comprises a ternary-or-higher ordered alloy consisting of Fe, Pt, and one or more additional elements.

3. The process for producing the magnetic recording medium according to claim 2, wherein the substrate temperature decreases monotonously during the step (A).

4. The process for producing the magnetic recording medium according to claim 3, wherein the substrate temperature at the end of the step (A) is not less than the highest temperature of a temperature range in which the phase transition between unordered and ordered phases of the binary ordered alloy occurs.

5. The process for producing the magnetic recording medium according to claim 4, wherein the substrate temperature at the end of the step (A) is higher by not less than 20°

C. than the highest temperature of the temperature range in which the phase transition between unordered and ordered phases of the binary ordered alloy occurs.

6. The process for producing the magnetic recording medium according to claim 1, wherein the substrate temperature decreases monotonously during the step (B).

7. The process for producing the magnetic recording medium according to claim 1, wherein the substrate temperature at beginning of the step (B) is set such that a difference between the magnetic anisotropy constants of the first and the second magnetic recording layers is within a range of ±

3% at the interface between the first and second magnetic recording layers.

8. The process for producing the magnetic recording medium according to claim 1, wherein each of the first and the second magnetic recording layers further comprises a non-magnetic grain boundary material.

9. The process for producing the magnetic recording medium according to claim 8, wherein the non-magnetic grain boundary material comprises at least one material selected from the group consisting of C, B, Ag, Ge, W, SiO₂, Al₂O₃, TiO₂, GeO₂ and B₂O₃.