Power transmission apparatus and power reception apparatus

• US 10,153,663 B2
• Filed: 07/27/2016
• Issued: 12/11/2018
• Est. Priority Date: 08/05/2015
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Yuasa, Hiroaki, Kibudera, Nobuhiro
• Primary Examiner(s): Tra, Quan
• Application Number:
  US15/221,151
• Publication Number:
  US 20170040845A1
• Time in Patent Office: 867 Days
• Field of Search: 307104
• CPC Class Codes: B60L 2270/147 electro magnetic [EMI]
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: B60L 53/36 by positioning the vehicle
• CPC Class Codes: B60L 53/38 specially adapted for charging by inductive energy transfer
• CPC Class Codes: H01F 2003/106 Magnetic circuits using combinations of different magnetic materials
• CPC Class Codes: H01F 27/02 Casings
• CPC Class Codes: H01F 27/2871 Pancake coils
• CPC Class Codes: H01F 27/36 Electric or magnetic shields or screens movable for varying inductance H01F21/10
• CPC Class Codes: H01F 27/363 made of electrically conductive material
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A power transmission apparatus includes: a power transmission coil which is formed to surround a winding axis extending in the top-bottom direction, and which has a hollow formed in a center thereof; a ferrite core which has an upper surface on which the power transmission coil is disposed, and which has an opening formed therein, the opening located in the hollow in the power transmission coil when viewed from above; and a metal member located in the hollow and the opening when viewed from above the power transmission coil and the ferrite core.

Claims

1. A power transmission apparatus comprising:

a power transmission coil which includes a first main surface and a second main surface located opposite the first main surface in an electric power transmission direction, and which has a hollow formed in a center of the power transmission coil;

a ferrite core disposed at the second main surface of the power transmission coil and having an opening formed therein, the opening located in the hollow when the power transmission coil is viewed in a direction in which a winding axis of the power transmission coil extends; and

a metal member which is disposed in a space formed by the hollow and the opening, and which is located in the opening when the power transmission coil is viewed in the direction in which the winding axis of the power transmission coil extends, the metal member including a protruding portion protruding toward the hollow from the opening, the protruding portion having a hollow shape.

2. The power transmission apparatus according to claim 1, further comprising:

a device connected to the power transmission coil; and

a housing case made of metal in which the device is housed, wherein

at least a portion of the metal member is the housing case.

3. The power transmission apparatus according to claim 2, wherein

the protruding portion includes a peripheral surface, and a ceiling portion formed at a tip portion of the peripheral surface, and

the peripheral surface of the protruding portion is a curved surface that projects toward a central region of the protruding portion, and a width of the protruding portion in a direction perpendicular to the winding axis of the power transmission coil decreases as the protruding portion extends toward the electric power transmission direction.

4. A power transmission apparatus comprising:

a power transmission coil which includes a first main surface and a second main surface located opposite the first main surface in an electric power transmission direction, and which has a hollow formed in a center of the power transmission coil;

a ferrite core disposed at the second main surface of the power transmission coil and having an opening formed therein, the opening located in the hollow when the power transmission coil is viewed in a direction in which a winding axis of the power transmission coil extends; and

a high-resistance member which is disposed in a space formed by the hollow and the opening, which is located in the opening when the power transmission coil is viewed in the direction in which the winding axis of the power transmission coil extends, and which has a higher magnetic resistance than a magnetic resistance of the ferrite core.

5. A power reception apparatus comprising:

a power reception coil which includes a first main surface and a second main surface located opposite the first main surface in an electric power reception direction, and which has a hollow formed in a center of the power reception coil;

a ferrite core disposed at the second main surface of the power reception coil and having an opening formed therein, the opening located in the hollow when the power reception coil is viewed in a direction in which a winding axis of the power reception coil extends; and

a metal member which is disposed in a space formed by the hollow and the opening, and which is located in the opening when the power reception coil is viewed in the direction in which the winding axis of the power reception coil extends, the metal member including a protruding portion protruding toward the hollow from the opening, the protruding portion having a hollow shape.

6. The power reception apparatus according to claim 5, further comprising:

a device connected to the power reception coil; and

a housing case made of metal in which the device is housed, wherein

at least a portion of the metal member is the housing case.

7. The power reception apparatus according to claim 6, wherein

the protruding portion includes a peripheral surface, and a bottom surface portion formed at a tip portion of the peripheral surface, and

the peripheral surface of the protruding portion is a curved surface that projects toward a central region of the protruding portion, and a width of the protruding portion in a direction perpendicular to the winding axis of the power reception coil decreases as the protruding portion extends toward the electric power reception direction.

8. A power reception apparatus comprising:

a power reception coil which includes a first main surface and a second main surface located opposite the first main surface in an electric power reception direction, and which has a hollow formed in a center of the power reception coil;

a ferrite core disposed at the second main surface of the power reception coil and having an opening formed therein, the opening located in the hollow when the power reception coil is viewed in a direction in which a winding axis of the power reception coil extends; and

a high-resistance member which is disposed in a space formed by the hollow and the opening, which is located in the opening when the power reception coil is viewed in the direction in which the winding axis of the power reception coil extends, and which has higher magnetic resistance than a magnetic resistance of the ferrite core.