Motor control device, motor control system using the same and control module of the same

• US 10,158,309 B1
• Filed: 10/25/2017
• Issued: 12/18/2018
• Est. Priority Date: 10/25/2017
• Status: Active Grant

• Current Assignee: Kuo-Tsun Lin
• Original Assignee: Kuo-Tsun Lin
• Inventors: Lin, Kuo-Tsun
• Primary Examiner(s): Masih, Karen
• Application Number:
  US15/793,330
• Time in Patent Office: 419 Days
• CPC Class Codes: F04D 25/088 Ceiling fans
• CPC Class Codes: F04D 27/004 by varying driving speed
• CPC Class Codes: H02K 11/0094 Structural association with other electrical or electronic devices
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02P 6/08 Arrangements for controlling the speed or torque of a single motor H02P6/10, H02P6/28 take precedence
• CPC Class Codes: H02P 7/06 for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A motor control device includes: a receiver module used to receive a remote control signal, and generating a remote control input signal in response to receipt of the remote control signal; and a control module used to receive an input voltage, used to be coupled to a pull switch device for receiving a pull switch input signal therefrom, coupled further to the receiver module for receiving the remote control input signal therefrom, and used to be coupled further to a variable frequency DC motor of a ceiling fan. Based on the input voltage, the pull switch input signal and the remote control input signal, the control module operates the motor by turning on/off the motor, or by adjusting a rotary speed of the motor when the same is turned on.

Claims

1. A motor control device used to be coupled to a pull switch device and to a variable frequency direct current (DC) motor of a ceiling fan, the pull switch device generating a pull switch input signal in response to an operation performed thereon, said motor control device comprising:

a receiver module used to receive a first remote control signal, and generating a remote control input signal in response to receipt of the first remote control signal; and

a control module used to receive an input voltage, used to be coupled to the pull switch device for receiving the pull switch input signal therefrom, coupled further to said receiver module for receiving the remote control input signal therefrom, and used to be coupled further to the variable frequency DC motor;

based on the input voltage, the pull switch input signal and the remote control input signal, said control module operating the variable frequency DC motor by turning the variable frequency DC motor on or off, or by adjusting a rotary speed of the variable frequency DC motor when the variable frequency DC motor is turned on.

2. The motor control device of claim 1, wherein the input voltage is associated with a source voltage, and said control module includes:

a control unit used to receive the input voltage, used to be coupled to the pull switch device for receiving the pull switch input signal therefrom, coupled further to said receiver module for receiving the remote control input signal therefrom, and determining whether the input voltage is obtained through processing the source voltage; and

a driver unit coupled to said control unit, and used to be coupled to the variable frequency DC motor;

under a first circumstance where it is determined that the input voltage is obtained through processing the source voltage, said driver unit being controlled by said control unit based on the input voltage to operate the variable frequency DC motor;

under a second circumstance where it is determined that the input voltage is not obtained through processing the source voltage, said driver unit being controlled by said control unit in response to receipt of any one of the pull switch input signal and the remote control input signal to operate the variable frequency DC motor.

3. The motor control device of claim 2, wherein the processing performed on the source voltage includes performing phase fired control on the source voltage.

4. The motor control device of claim 2, wherein said control unit includes:

a phase detector used to receive the input voltage, and detecting a phase of the input voltage at which a magnitude of the input voltage becomes non-zero to generate a phase detection signal; and

a controller coupled to said phase detector and said receiver module for receiving the phase detection signal and the remote control input signal respectively therefrom, used to be coupled further to the pull switch device for receiving the pull switch input signal therefrom, coupled further to said driver unit, and determining whether the input voltage is obtained through processing the source voltage based on the phase detection signal;

under the first circumstance, said driver unit being controlled by said controller based on the phase detection signal to operate the variable frequency DC motor;

under the second circumstance, said driver unit being controlled by said controller in response to receipt of any one of the pull switch input signal and the remote control input signal to operate the variable frequency DC motor.

5. The motor control device of claim 4, wherein, under the first circumstance, said driver unit is controlled by said controller based on the phase detection signal to operate the variable frequency DC motor in such a way that the rotary speed of the variable frequency DC motor varies according to the phase of the input voltage at which the magnitude of the input voltage becomes non-zero.

6. The motor control device of claim 4, wherein:

said control unit further includes an analog to digital converter that is used to receive the input voltage, and that performs analog to digital conversion on the input voltage to generate a conversion signal;

said controller is coupled further to said analog to digital converter for receiving the conversion signal therefrom, and further obtains an amplitude of the source voltage based on the conversion signal and the phase detection signal; and

under the first circumstance, said driver unit is controlled by said controller based further on the obtained amplitude to operate the variable frequency DC motor.

7. The motor control device of claim 6, wherein, under the first circumstance, said driver unit is controlled by said controller based further on the obtained amplitude to operate the variable frequency DC motor in such a way that the amplitude of the source voltage is irrelevant to variation of the rotary speed of the variable frequency DC motor.

8. The motor control device of claim 1, wherein said receiver module includes:

a first receiver unit used to receive the first remote control signal, and generating a first input signal in response to receipt of the first remote control signal;

a second receiver unit used to receive a second remote control signal, and generating a second input signal in response to receipt of the second remote control signal; and

a receiver control unit coupled to said first and second receiver units for receiving the first and second input signals respectively therefrom, coupled further to said control module, and generating the remote control input signal for receipt by said control module in response to receipt of any one of the first and second input signals.

9. A motor control system used to be coupled to a variable frequency direct current (DC) motor of a ceiling fan, said motor control system comprising:

a pull switch device generating a pull switch input signal in response to an operation performed thereon; and

a motor control device including

a receiver module used to receive a first remote control signal, and generating a remote control input signal in response to receipt of the first remote control signal, and

a control module used to receive an input voltage, coupled to said pull switch device and said receiver module for receiving the pull switch input signal and the remote control input signal respectively therefrom, and used to be coupled further to the variable frequency DC motor,

based on the input voltage, the pull switch input signal and the remote control input signal, said control module operating the variable frequency DC motor by turning the variable frequency DC motor on or off, or by adjusting a rotary speed of the variable frequency DC motor when the variable frequency DC motor is turned on.

10. The motor control system of claim 9, wherein the input voltage is associated with a source voltage, and said control module includes:

a control unit used to receive the input voltage, coupled to said pull switch device and said receiver module for receiving the pull switch input signal and the remote control input signal respectively therefrom, and determining whether the input voltage is obtained through processing the source voltage; and

a driver unit coupled to said control unit, and used to be coupled to the variable frequency DC motor;

under a first circumstance where it is determined that the input voltage is obtained through processing the source voltage, said driver unit being controlled by said control unit based on the input voltage to operate the variable frequency DC motor;

under a second circumstance where it is determined that the input voltage is not obtained through processing the source voltage, said driver unit being controlled by said control unit in response to receipt of any one of the pull switch input signal and the remote control input signal to operate the variable frequency DC motor.

11. The motor control system of claim 10, wherein the processing performed on the source voltage includes performing phase fired control on the source voltage.

12. The motor control system of claim 10, wherein said control unit includes:

a phase detector used to receive the input voltage, and detecting a phase of the input voltage at which a magnitude of the input voltage becomes non-zero to generate a phase detection signal; and

a controller coupled to said phase detector, said pull switch device and said receiver module for receiving the phase detection signal, the pull switch input signal and the remote control input signal respectively therefrom, coupled further to said driver unit, and determining whether the input voltage is obtained through processing the source voltage based on the phase detection signal;

under the first circumstance, said driver unit being controlled by said controller based on the phase detection signal to operate the variable frequency DC motor;

under the second circumstance, said driver unit being controlled by said controller in response to receipt of any one of the pull switch input signal and the remote control input signal to operate the variable frequency DC motor.

13. The motor control system of claim 12, wherein, under the first circumstance, said driver unit is controlled by said controller based on the phase detection signal to operate the variable frequency DC motor in such a way that the rotary speed of the variable frequency DC motor varies according to the phase of the input voltage at which the magnitude of the input voltage becomes non-zero.

14. The motor control system of claim 12, wherein:

said control unit further includes an analog to digital converter that is used to receive the input voltage, and that performs analog to digital conversion on the input voltage to generate a conversion signal;

said controller is coupled further to said analog to digital converter for receiving the conversion signal therefrom, and further obtains an amplitude of the source voltage based on the conversion signal and the phase detection signal; and

under the first circumstance, said driver unit is controlled by said controller based further on the obtained amplitude to operate the variable frequency DC motor.

15. The motor control system of claim 14, wherein, under the first circumstance, said driver unit is controlled by said controller based further on the obtained amplitude to operate the variable frequency DC motor in such a way that the amplitude of the source voltage is irrelevant to variation of the rotary speed of the variable frequency DC motor.

16. The motor control system of claim 9, wherein said receiver module includes:

a first receiver unit used to receive the first remote control signal, and generating a first input signal in response to receipt of the first remote control signal;

a second receiver unit used to receive a second remote control signal, and generating a second input signal in response to receipt of the second remote control signal; and

a receiver control unit coupled to said first and second receiver units for receiving the first and second input signals respectively therefrom, coupled further to said control module, and generating the remote control input signal for receipt by said control module in response to receipt of any one of the first and second input signals.

17. A control module used to be coupled to a pull switch device, to a receiver module and to a variable frequency direct current (DC) motor of a ceiling fan, the pull switch device generating a pull switch input signal in response to an operation performed thereon, the receiver module generating a remote control input signal in response to receipt of a remote control signal, said control module comprising:

a control unit used to receive an input voltage, and used to be coupled to the pull switch device and the receiver module for receiving the pull switch input signal and the remote control input signal respectively therefrom; and

a driver unit coupled to said control unit, and used to be coupled to the variable frequency DC motor;

said driver unit being controlled by said control unit based on the input voltage, the pull switch input signal and the remote control input signal to operate the variable frequency DC motor by turning the variable frequency DC motor on or off, or by adjusting a rotary speed of the variable frequency DC motor when the variable frequency DC motor is turned on.