Modular battery assembly

• US 10,160,344 B2
• Filed: 07/31/2016
• Issued: 12/25/2018
• Est. Priority Date: 02/09/2016
• Status: Active Grant

• Current Assignee: NIO (Anhui) Holding Co., Ltd.
• Original Assignee: Nio Nextev Limited (NIO, Inc. (China))
• Inventors: Newman, Austin L.
• Primary Examiner(s): Dolak, James M
• Application Number:
  US15/224,661
• Publication Number:
  US 20170225588A1
• Time in Patent Office: 877 Days
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/0438 Arrangement under the floor
• CPC Class Codes: B60K 2001/0472 from below
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 53/65 involving identification of vehicles or their battery types
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B60Y 2200/90 Vehicles comprising electric prime movers
• CPC Class Codes: B60Y 2306/01 Reducing damages in case of crash, e.g. by improving battery protection
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/6568 characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
• CPC Class Codes: H01M 2200/00 Safety devices for primary or secondary batteries
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: H05K 999/99 dummy group
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 : Electric charging stations
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 : Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/167 : Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/14 : Details associated with the interoperability, e.g. vehicle recognition, authentication, identification or billing

Abstract

A modular battery assembly includes at least a first battery pack and a second battery pack. Each battery pack includes a container at least partially enclosing a first plurality of electrical storage devices, an attachment mechanism configured to removably attach the first container to a chassis of a vehicle, a mechanical connector, and an electrical connector configured to connect the plurality of electrical storage devices to a control section of the vehicle. The battery pack containers are configured to be removably attached to each other by connection of the mechanical connectors.

Claims

1. A modular battery assembly, comprising:

a first battery pack comprising;

a first container at least partially enclosing a first plurality of electrical storage devices;

a first attachment mechanism to removably attach the first container to a chassis of a vehicle;

a first mechanical connector; and

a first electrical connector to connect the first plurality of electrical storage devices to a control section of the vehicle; and

a second battery pack comprising;

a second container at least partially enclosing a second plurality of electrical storage devices;

a second attachment mechanism to attach the second container to the chassis of the vehicle;

a second mechanical connector; and

a second electrical connector to connect the second plurality of electrical storage devices to the control section of the vehicle,

wherein the first and second containers each include a pair of longitudinal sidewalls and a pair of transverse endwalls which define a perimeter thereof,

wherein the first mechanical connector is on a first longitudinal sidewall of the pair of longitudinal sidewalls of the first container,

wherein the second mechanical connector is on a first longitudinal sidewall of the pair of longitudinal sidewalls of the second container,

wherein the first container is removably attached to the second container by connection of the first and second mechanical connectors,

wherein the first longitudinal sidewall of the second battery pack includes a slot,

wherein the second mechanical connector is located in the slot, and

wherein the first mechanical connector protrudes from the first longitudinal sidewall of the first container into the slot and connects with the second mechanical connector to secure the first container to the second container.

2. The modular battery assembly of claim 1, wherein the pairs of longitudinal sidewalls are longer than the pairs of transverse end walls, and wherein the first longitudinal sidewall of the first container and the first longitudinal sidewall of the second container each have cutout portions such that when the first container and the second container are connected to one another stepped surfaces create a channel that accommodates a cross rail of the chassis of the vehicle.

3. The modular battery assembly of claim 1, wherein the first attachment mechanism and the second attachment mechanism are secured to the transverse endwalls of the first and second containers, wherein the first mechanical connector is located closer to a first edge of the first longitudinal sidewall than a second edge of the first longitudinal sidewall that is opposite the first edge.

4. The modular battery assembly of claim 3, wherein the first attachment mechanism and the second attachment mechanism each include a pair of receiving members to receive a striker attached to the chassis of the vehicle, each receiving member including a latching hook for automatically attaching the striker to the receiving member when the striker is in the receiving member.

5. The modular battery assembly of claim 1, wherein the slot penetrates the first longitudinal sidewall from a first surface of the second container to a second surface of the second container that is opposite the first surface.

6. The modular battery assembly of claim 5, wherein the first mechanical connector is a striker and the second mechanical connector is a receiving member including a latching hook for automatically attaching the striker to the receiving member when the striker is in the receiving member.

7. The modular battery assembly of claim 1, wherein the second battery pack further includes an opposing second mechanical connector on a second longitudinal sidewall of the second container, the opposing second mechanical connector configured to secure the second container to a third battery pack.

8. The modular battery assembly of claim 7, further comprising:

the third battery pack comprising;

a third container at least partially enclosing a third plurality of electrical storage devices;

a third attachment mechanism to removably attach the third container to the chassis of the vehicle;

a third mechanical connector; and

a third electrical connector to connect the third plurality of electrical storage devices to the control section of the vehicle,

wherein the third container is removably attached to the second container by connection of the third and opposing second mechanical connectors.

9. The modular battery assembly of claim 8, wherein the opposing second mechanical connector is inserted into the third mechanical connector to secure the second container to the third container.

10. The modular battery assembly of claim 8, wherein the first mechanical connector is interchangeably connectable to the second mechanical connector and the third mechanical connector.

11. The modular battery assembly of claim 1, wherein the first longitudinal sidewalls of the first and second containers include a cutout portion, and wherein a pair of cutout portions define a channel for receiving a cross rail when the first container is adjacent to the second container.

12. The modular battery assembly of claim 1, further including a bus bar connecting the first electrical connector to the second electrical connector, the bus bar connecting the first plurality of electrical storage devices and the second electrical storage devices to each other in parallel.