Laboratory sample distribution system and laboratory automation system

• US 10,160,609 B2
• Filed: 09/27/2016
• Issued: 12/25/2018
• Est. Priority Date: 10/13/2015
• Status: Active Grant

• Current Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Original Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Inventors: Malinowski, Michal
• Primary Examiner(s): Crawford, Gene O
• Assistant Examiner(s): Campbell, Keith R
• Application Number:
  US15/276,827
• Publication Number:
  US 20170101277A1
• Time in Patent Office: 819 Days
• CPC Class Codes: B65G 2201/0261 Puck as article support
• CPC Class Codes: B65G 54/02 electrostatic, electric, or magnetic
• CPC Class Codes: G01N 2035/0406 Individual bottles or tubes
• CPC Class Codes: G01N 2035/0477 Magnetic
• CPC Class Codes: G01N 35/04 Details of the conveyor system G01N35/021 - G01N35/028 take precedence

Abstract

A laboratory sample distribution system and a laboratory automation system are presented. The laboratory automation system comprises a laboratory sample distribution system. The laboratory sample distribution system comprises a plurality of electro-magnetic actuators. Each electro-magnetic actuator comprises a ferromagnetic core and an excitation winding. Each excitation winding exceeds its assigned ferromagnetic core.

Claims

1. A laboratory sample distribution system, the laboratory sample distribution system comprising:

a plurality of sample container carriers adapted to carry one or more sample containers, wherein each sample container carrier comprises at least one magnetically active device;

a transport plane adapted to support the sample container carriers;

a plurality of electro-magnetic actuators stationary arranged below the transport plane, the electro-magnetic actuators adapted to move a sample container carrier on top of the transport plane by applying a magnetic force to the sample container carrier, wherein each of the electro-magnetic actuators comprises an excitation winding and a ferromagnetic core, wherein the excitation winding and the ferromagnetic core are arranged such that the excitation winding surrounds the ferromagnetic core, and wherein the excitation winding vertically exceeds its assigned ferromagnetic core; and

a control device configured to control the movement of the sample container carriers on top of the transport plane by driving the electro-magnetic actuators such that the sample container carriers move along corresponding transport paths.

2. The laboratory sample distribution system according to claim 1, wherein respective upper ends of all excitation windings have the same height.

3. The laboratory sample distribution system according to claim 1, wherein respective upper ends of all ferromagnetic cores have the same height.

4. The laboratory sample distribution system according to claim 1, wherein each excitation winding vertically exceeds its assigned ferromagnetic core by a distance (D1).

5. The laboratory sample distribution system according to claim 4, wherein the distance (D1) is between 1 mm and 3 mm.

6. The laboratory sample distribution system according to claim 4, wherein the distance (D1) is 2 mm.

7. The laboratory sample distribution system according to claim 1, wherein respective upper ends of all excitation windings are arranged between 4.5 mm and 6 mm below the transport plane.

8. The laboratory sample distribution system according to claim 1, wherein respective upper ends of all excitation windings are arranged 5.5 mm below the transport plane.

9. The laboratory sample distribution system according to claim 1, wherein each ferromagnetic core has a vertical length between 30 mm and 40 mm.

10. The laboratory sample distribution system according to claim 1, wherein each ferromagnetic core has a vertical length of 35 mm.

11. The laboratory sample distribution system according to claim 1, wherein each ferromagnetic core has a circular horizontal cross-section.

12. The laboratory sample distribution system according to claim 1, wherein each ferromagnetic core has a diameter in its horizontal cross-section between 7 mm and 9 mm.

13. The laboratory sample distribution system according to claim 1, wherein each ferromagnetic core has a diameter in its horizontal cross-section of 8 mm.

14. The laboratory sample distribution system according to claim 1, further comprises,

a respective air gap is formed between each ferromagnetic core and the transport plane.

15. The laboratory sample distribution system according to claim 14, wherein each air gap has a vertical extension between 7 mm and 8 mm.

16. The laboratory sample distribution system according to claim 14, wherein each air gap has a vertical extension of 7.5 mm.

17. The laboratory sample distribution system according to claim 1, wherein each excitation winding comprises a plurality of turns.

18. The laboratory sample distribution system according to claim 17, wherein the turns are wound directly on the assigned ferromagnetic core.

19. A laboratory automation system, the laboratory automation system comprising:

at least one laboratory station; and

a sample distribution system according to claim 1.

20. The laboratory automation system according to claim 19, wherein the at least one laboratory station is a pre-analytical, an analytical and/or a post-analytical station.