Laundry washing machine with automatic detection of detergent deficit

• US 10,161,075 B2
• Filed: 06/30/2016
• Issued: 12/25/2018
• Est. Priority Date: 06/30/2016
• Status: Active Grant

• Current Assignee: Midea Group Co., Ltd
• Original Assignee: Midea Group Co., Ltd
• Inventors: Hombroek, Phillip C., Hoppe, Christopher G.
• Primary Examiner(s): Perrin, Joseph L.
• Application Number:
  US15/198,890
• Publication Number:
  US 20180002858A1
• Time in Patent Office: 908 Days
• CPC Class Codes: D06F 2103/04 Quantity, e.g. weight or variation of weight
• CPC Class Codes: D06F 2103/06 Type or material
• CPC Class Codes: D06F 2103/18 Washing liquid level
• CPC Class Codes: D06F 2103/20 Washing liquid condition, e.g. turbidity
• CPC Class Codes: D06F 2103/22 Content of detergent or additives
• CPC Class Codes: D06F 2105/02 Water supply
• CPC Class Codes: D06F 2105/42 Detergent or additive supply
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 2105/60 Audible signals
• CPC Class Codes: D06F 33/36 of washing
• CPC Class Codes: D06F 33/37 of metering of detergents or additives
• CPC Class Codes: D06F 34/18 Condition of the laundry, e.g. nature or weight
• CPC Class Codes: D06F 34/22 Condition of the washing liquid, e.g. turbidity
• CPC Class Codes: D06F 39/02 Devices for adding soap or other washing agents

Abstract

A laundry washing machine and method utilize a fluid property sensor to determine a detergent deficit subsequent to manual addition of detergent by a user, such that additional detergent may be automatically dispensed.

Claims

1. A laundry washing machine, comprising:

a wash tub disposed within a housing;

a detergent dispenser configured to dispense detergent for washing a load disposed in the wash tub;

a fluid property sensor configured to sense turbidity and/or conductivity of fluid from the wash tub; and

a controller coupled to the detergent dispenser and the fluid property sensor, the controller configured to initiate a fill phase of a wash cycle to dispense water into the wash tub subsequent to a manual addition of detergent by a user to form a wash fluid, determine a detergent deficit in the wash fluid based upon a fluid property value sensed by the fluid property sensor, and cause the detergent dispenser to automatically dispense additional detergent in response to determining the detergent deficit;

wherein the controller is configured to determine the detergent deficit by;

determining a total amount of detergent to dispense;

determining an amount of detergent manually added by the user and sensed by the fluid property sensor; and

determining an amount of additional detergent to dispense based upon the determined total amount of detergent to dispense and the determined amount of detergent manually added by the user; and

wherein the controller is configured to cause the detergent dispenser to automatically dispense the additional detergent in response to determining the detergent deficit by causing the detergent dispenser to automatically dispense the determined amount of additional detergent.

2. The laundry washing machine of claim 1, wherein the fluid property sensor includes a turbidity sensor configured to measure turbidity of the fluid from the wash tub, and wherein the controller is configured to determine the detergent deficit at least based upon turbidity of the fluid from the wash tub.

3. The laundry washing machine of claim 2, wherein the turbidity sensor is further configured to measure conductivity of the fluid from the wash tub, and wherein the controller is further configured to determine the detergent deficit based upon conductivity of the fluid from the wash tub.

4. The laundry washing machine of claim 1, wherein the controller is further configured to sense the amount of detergent manually added by the user using the fluid property sensor when determining the amount of detergent manually added by the user.

5. The laundry washing machine of claim 4, wherein the controller is configured to determine the total amount of detergent to dispense by determining a desired detergent concentration, wherein the controller is configured to determine the amount of detergent manually added by the user by determining a measured detergent concentration, and wherein the controller is configured to determine the amount of additional detergent to dispense by multiplying a volume of water dispensed to the wash tub by a difference between the measured detergent concentration and the desired detergent concentration.

6. The laundry washing machine of claim 5, wherein the controller is configured to determine the amount of additional detergent to dispense prior to initiation of a wash phase of the wash cycle.

7. The laundry washing machine of claim 1, wherein the controller is configured to determine the total amount of detergent to dispense based at least in part on a load type.

8. The laundry washing machine of claim 7, further comprising a weight sensor operatively coupled to the wash tub to sense a weight associated with the wash tub and a fluid level sensor configured to sense a fluid level in the wash tub, wherein the controller is configured to dynamically select the load type from among a plurality of load types based at least upon weight and fluid level values sensed respectively by the weight and fluid level sensors, and to control a wash cycle at least based upon the selected load type.

9. The laundry washing machine of claim 1, wherein the controller is configured to determine the amount of additional detergent to dispense based at least in part upon a measured concentration of detergent in the wash fluid sensed by the fluid property sensor subsequent to the manual addition of detergent, a desired concentration of detergent in the wash fluid and a sensed volume of water dispensed into the wash tub.

10. A method of operating a laundry washing machine of the type including a wash tub disposed within a housing, a fluid property sensor configured to sense turbidity and/or conductivity of fluid from the wash tub, and a detergent dispenser configured to dispense detergent for washing a load disposed in the wash tub, the method comprising:

initiating a fill phase of a wash cycle to dispense water into the wash tub subsequent to a manual addition of detergent by a user to form a wash fluid;

determining with a fluid property sensor a detergent deficit in the wash fluid, wherein determining the detergent deficit includes;

determining a total amount of detergent to dispense;

determining an amount of detergent manually added by the user and sensed by the fluid property sensor; and

determining an amount of additional detergent to dispense based upon the determined total amount of detergent to dispense and the determined amount of detergent manually added by the user; and

automatically dispensing additional detergent with a detergent dispenser in response to determining the detergent deficit, wherein automatically dispensing the additional detergent in response to determining the detergent deficit includes automatically dispensing the determined amount of additional detergent.

11. The method of claim 10, wherein the fluid property sensor includes a turbidity sensor configured to measure turbidity of the fluid from the wash tub, and wherein determining the detergent deficit includes determining the detergent deficit at least based upon turbidity of the fluid from the wash tub.

12. The method of claim 11, wherein the turbidity sensor is further configured to measure conductivity of the fluid from the wash tub, and wherein determining the detergent deficit includes determining the detergent deficit further based upon conductivity of the fluid from the wash tub.

13. The method of claim 10, wherein determining the amount of detergent manually added by the user includes sensing the amount of detergent manually added by the user using the fluid property sensor.

14. The method of claim 13, wherein determining the total amount of detergent to dispense includes determining a desired detergent concentration, wherein determining the amount of detergent manually added by the user includes determining a measured detergent concentration, and wherein determining the amount of additional detergent to dispense includes multiplying a volume of water dispensed to the wash tub by a difference between the measured detergent concentration and the desired detergent concentration.

15. The method of claim 14, further comprising determining the amount of additional detergent to dispense prior to initiation of a wash phase of the wash cycle.

16. The method of claim 10, wherein determining the total amount of detergent to dispense includes determining the total amount of detergent to dispense based at least in part on a load type.

17. The method of claim 16, further comprising:

dynamically selecting the load type from among a plurality of load types based at least upon weight and fluid level values sensed respectively by weight and fluid level sensors; and

controlling a wash cycle at least based upon the selected load type.

18. The method of claim 10, further comprising determining the amount of additional detergent to dispense based at least in part upon a measured concentration of detergent in the wash fluid sensed by the fluid property sensor subsequent to the manual addition of detergent, a desired concentration of detergent in the wash fluid and a sensed volume of water dispensed into the wash tub.