Hydraulic fluid energy recovery system for work

• US 10,161,108 B2
• Filed: 01/28/2014
• Issued: 12/25/2018
• Est. Priority Date: 01/28/2014
• Status: Active Grant

• Current Assignee: Hitachi Construction Machinery Company Limited (Hitachi, Ltd.)
• Original Assignee: Hitachi Construction Machinery Company Limited (Hitachi, Ltd.)
• Inventors: Hijikata, Seiji, Ishikawa, Kouji, Ooki, Takatoshi, Imura, Shinya
• Primary Examiner(s): Lopez, F. Daniel
• Application Number:
  US15/023,867
• Publication Number:
  US 20170073932A1
• Time in Patent Office: 1,792 Days
• CPC Class Codes: E02F 3/32 working downwardly and towards the machine, e.g. with backhoes
• CPC Class Codes: E02F 9/2075 of the hybrid type for vehicles in general B60W20/00
• CPC Class Codes: E02F 9/2091 Control of energy storage means for electrical energy, e.g. battery or capacitors energy recovery arrangements in hydraulic or pneumatic drives E02F9/2217
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: E02F 9/2235 including an electronic controller
• CPC Class Codes: E02F 9/2285 Pilot-operated systems
• CPC Class Codes: E02F 9/2292 Systems with two or more pumps
• CPC Class Codes: E02F 9/2296 Systems with a variable displacement pump
• CPC Class Codes: F15B 11/08 with only one servomotor
• CPC Class Codes: F15B 13/0401 Valve members; Fluid interconnections therefor
• CPC Class Codes: F15B 13/044 operated by electrically-controlled means, e.g. solenoids, torque-motors
• CPC Class Codes: F15B 21/14 Energy-recuperation means
• CPC Class Codes: F15B 2211/20546 variable capacity
• CPC Class Codes: F15B 2211/41527 being connected to an output member and a directional control valve
• CPC Class Codes: F15B 2211/41581 being connected to an output member and a return line
• CPC Class Codes: F15B 2211/426 electrically or electronically
• CPC Class Codes: F15B 2211/611 Diverting circuits, e.g. for cooling or filtering
• CPC Class Codes: F15B 2211/6316 the pressure being a pilot pressure
• CPC Class Codes: F15B 2211/7053 Double-acting output members
• CPC Class Codes: F15B 2211/7058 Rotary output members
• CPC Class Codes: F15B 2211/88 : Control measures for saving energy

Abstract

Provided is a hydraulic fluid energy recovery system for a work machine equipped with a hydraulic pump, a hydraulic actuator for driving the work machine, an operating device for operating the hydraulic actuator, and a regenerating device for recovering a return fluid flowing back from the hydraulic actuator. The hydraulic fluid energy recovery system includes: a fluid line for allowing the return fluid from the hydraulic actuator to flow through the line; a section for branching the fluid line into a plurality of fluid lines; a recovery circuit that serves as one of the branch fluid lines and includes the regenerating device; a discharge circuit that serves as the other of the branch fluid lines and discharges the return fluid to a tank; a flow control device disposed in the discharge circuit so as to be able to control a flow rate of the return fluid; an operation amount detector for detecting the operation amount on the operating device; and a control device configured to acquire the operation amount detected by the operation amount detector, calculate a target discharge flow rate of the return fluid flowing through the discharge circuit, and calculate a target regeneration flow rate of the return fluid flowing through the recovery circuit, the control device thereby controlling the flow control device according to the target discharge flow rate and also controlling the regenerating device according to the target regeneration flow rate.

Claims

1. A hydraulic fluid energy recovery system for a work machine equipped with a hydraulic pump, a hydraulic actuator for driving the work machine, an operating device for operating the hydraulic actuator, and a regenerating device for recovering a return fluid flowing back from the hydraulic actuator, the hydraulic fluid energy recovery system comprising:

a fluid line for allowing the return fluid from the hydraulic actuator to flow through the line;

a section for branching the fluid line into a plurality of fluid lines;

a recovery circuit serving as one of the branch fluid lines, the recovery circuit including the regenerating device;

a discharge circuit serving as the other of the branch fluid lines, the discharge circuit being for discharging the return fluid to a tank;

a flow control device disposed in the discharge circuit, the flow control device being adapted to control a flow rate of the return fluid;

an operation amount detector for detecting the operation amount on the operating device;

a discharge flow rate computing unit for acquiring a detection signal from the operation amount detector and calculating a target discharge flow rate of the return fluid flowing through the discharge circuit;

a regeneration flow rate computing unit for acquiring the detection signal from the operation amount detector and calculating a target regeneration flow rate of the return fluid flowing through the recovery circuit; and

a control device for controlling the flow control device according to the target discharge flow rate and also controlling the regenerating device according to the target regeneration flow rate, wherein;

the discharge flow rate computing unit calculates the target discharge flow rate that, increases according to the operation amount immediately after a start of the operations on the operating device, and slowly decreases with an elapse of time; and

the regeneration flow rate computing unit calculates the target regeneration flow rate set to be smaller than the target discharge flow rate immediately after the start of the operations on the operating device, and slowly increases with an elapse of time according to the operation amount.

2. The work machine hydraulic fluid energy recovery system according to claim 1, further comprising a pilot hydraulic pump for supplying a pilot fluid, wherein:

the flow control device includes a pressure reducing device to which the pilot fluid is supplied and which outputs a secondary hydraulic fluid reduced in pressure under a command sent from the control device, and a control valve configured to input of the secondary hydraulic fluid that has been output from the pressure reducing device, the control valve being adjusted to have an opening degree proportional to the pressure of the secondary hydraulic fluid; and

the control device performs control with a lag element added to the control device command with respect to a change in the detection signal from the operation amount detector.

3. The work machine hydraulic fluid energy recovery system according to claim 2, wherein:

the control device is configured to add the lag element by supplying an operation amount signal from the operating device to a computing unit with a low-pass filter function and converting an output of the computing unit as a command addressed to the pressure reducing device.

4. The work machine hydraulic fluid energy recovery system according to claim 3, wherein:

the regenerating device includes a hydraulic motor driven by the return fluid flowing out from the hydraulic actuator, and a generator-motor mechanically connected to the hydraulic motor; and

the control device is configured to control a rotational speed of the generator-motor.

5. The work machine hydraulic fluid energy recovery system according to claim 3, wherein:

the regenerating device includes a variable displacement hydraulic motor driven by the return fluid flowing out from the hydraulic actuator; and

the control device is configured to control a capacity of the variable displacement hydraulic motor.

6. The work machine hydraulic fluid energy recovery system according to claim 3, wherein:

the regenerating device includes a variable displacement hydraulic motor driven by the return fluid flowing out from the hydraulic actuator and a generator-motor mechanically connected to the variable displacement hydraulic motor; and

the control device is configured to control a capacity of the variable displacement hydraulic motor and a rotational speed of the generator-motor.

7. The work machine hydraulic fluid energy recovery system according to claim 2, wherein:

the control device is configured to add the lag element by supplying an operation amount signal from the operating device to a computing unit with a change rate limiting function and converting an output of the computing unit as a command addressed to the pressure reducing device.

8. The work machine hydraulic fluid energy recovery system according to claim 7, wherein:

the regenerating device includes a hydraulic motor driven by the return fluid flowing out from the hydraulic actuator, and a generator-motor mechanically connected to the hydraulic motor; and

the control device is configured to control a rotational speed of the generator-motor.

9. The work machine hydraulic fluid energy recovery system according to claim 7, wherein:

the regenerating device includes a variable displacement hydraulic motor driven by the return fluid flowing out from the hydraulic actuator; and

the control device is configured to control a capacity of the variable displacement hydraulic motor.

10. The work machine hydraulic fluid energy recovery system according to claim 7, wherein:

the regenerating device includes a variable displacement hydraulic motor driven by the return fluid flowing out from the hydraulic actuator and a generator-motor mechanically connected to the variable displacement hydraulic motor; and

the control device is configured to control a capacity of the variable displacement hydraulic motor and a rotational speed of the generator-motor.

11. The work machine hydraulic fluid energy recovery system according to claim 2, wherein:

the regenerating device includes a hydraulic motor driven by the return fluid flowing out from the hydraulic actuator, and a generator-motor mechanically connected to the hydraulic motor; and

the control device is configured to control a rotational speed of the generator-motor.

12. The work machine hydraulic fluid energy recovery system according to claim 2, wherein:

the regenerating device includes a variable displacement hydraulic motor driven by the return fluid flowing out from the hydraulic actuator; and

the control device is configured to control a capacity of the variable displacement hydraulic motor.

13. The work machine hydraulic fluid energy recovery system according to claim 2, wherein:

the regenerating device includes a variable displacement hydraulic motor driven by the return fluid flowing out from the hydraulic actuator and a generator-motor mechanically connected to the variable displacement hydraulic motor; and

the control device is configured to control a capacity of the variable displacement hydraulic motor and a rotational speed of the generator-motor.

14. The work machine hydraulic fluid energy recovery system according to claim 1, wherein:

the regenerating device includes a hydraulic motor driven by the return fluid flowing out from the hydraulic actuator, and a generator-motor mechanically connected to the hydraulic motor; and

the control device is configured to control a rotational speed of the generator-motor.

15. The work machine hydraulic fluid energy recovery system according to claim 1, wherein:

the regenerating device includes a variable displacement hydraulic motor driven by the return fluid flowing out from the hydraulic actuator; and

the control device is configured to control a capacity of the variable displacement hydraulic motor.

16. The work machine hydraulic fluid energy recovery system according to claim 1, wherein:

the regenerating device includes a variable displacement hydraulic motor driven by the return fluid flowing out from the hydraulic actuator and a generator-motor mechanically connected to the variable displacement hydraulic motor; and

the control device is configured to control a capacity of the variable displacement hydraulic motor and a rotational speed of the generator-motor.