Equipment maintenance component replacement prioritization planning system and method
First Claim
1. An operation plan preparation and evaluation device for preparing an operation plan for a component used in equipment and evaluating the prepared operation plan, the operation plan preparation and evaluation device comprising:
- storage for storing master information related to the equipment and the component, generated information related to the equipment and the component generated when the operation plan is prepared, and an initial factor used when the operation plan is prepared; and
an integrated circuit for preparing the operation plan based on the master information, the generated information, and the initial factor,wherein the integrated circuit performsa factor setting process of assigning a predetermined set value as the initial factor,an operation plan preparation process of preparing the operation plan based on the initial factor serving as the set value, the master information, and the generated information,an operation plan evaluation process of evaluating a plurality of respective operation plans prepared by repeatedly performing the operation plan preparation process while varying the set value of the initial factor in the factor setting process, and deriving an optimum operation plan, andcausing the optimum operation plan for the component to be executed,wherein the master information includes operation job master information related to an operation job of the equipment,the generated information includes individual article list information related to an individual usage condition of the component,the integrated circuit performsa component extraction process of extracting the component, which is required for the operation job and to which a job is not currently allocated, based on the individual article list information,a priority assignment process of assigning priorities to a plurality of components extracted in the component extraction process, anda component selection process of excepting a predetermined quantity mi in descending order of priority from the components to which the priorities are assigned in the priority assignment process, and selecting components corresponding to a required quantity to be used in the operation job in descending order of priority from remaining components, andthe predetermined quantity mi is treated as the initial factor in the factor setting process.
3 Assignments
0 Petitions
Accused Products
Abstract
An operation plan preparation and evaluation device including a storage unit for storing master data related to equipment and a component, transaction data related to the equipment and the component generated when an operation plan is prepared, and an initial parameter used when the operation plan is prepared, and a control unit for preparing the operation plan based on the master data, the transaction data, and the initial parameter, in which the control unit performs a factor setting process of assigning a predetermined set value as the initial parameter, an operation plan preparation process of preparing the operation plan based on the initial parameter serving as the set value, the master data, and the transaction data, and an operation plan evaluation process of evaluating a plurality of respective operation plans prepared by repeatedly performing the operation plan preparation process while varying the initial parameter, and deriving an optimum operation plan.
35 Citations
15 Claims
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1. An operation plan preparation and evaluation device for preparing an operation plan for a component used in equipment and evaluating the prepared operation plan, the operation plan preparation and evaluation device comprising:
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storage for storing master information related to the equipment and the component, generated information related to the equipment and the component generated when the operation plan is prepared, and an initial factor used when the operation plan is prepared; and an integrated circuit for preparing the operation plan based on the master information, the generated information, and the initial factor, wherein the integrated circuit performs a factor setting process of assigning a predetermined set value as the initial factor, an operation plan preparation process of preparing the operation plan based on the initial factor serving as the set value, the master information, and the generated information, an operation plan evaluation process of evaluating a plurality of respective operation plans prepared by repeatedly performing the operation plan preparation process while varying the set value of the initial factor in the factor setting process, and deriving an optimum operation plan, and causing the optimum operation plan for the component to be executed, wherein the master information includes operation job master information related to an operation job of the equipment, the generated information includes individual article list information related to an individual usage condition of the component, the integrated circuit performs a component extraction process of extracting the component, which is required for the operation job and to which a job is not currently allocated, based on the individual article list information, a priority assignment process of assigning priorities to a plurality of components extracted in the component extraction process, and a component selection process of excepting a predetermined quantity mi in descending order of priority from the components to which the priorities are assigned in the priority assignment process, and selecting components corresponding to a required quantity to be used in the operation job in descending order of priority from remaining components, and the predetermined quantity mi is treated as the initial factor in the factor setting process. - View Dependent Claims (2, 3, 4, 5, 6, 8, 9, 10, 11, 12, 13, 14)
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7. An operation plan preparation and evaluation device for preparing an operation plan for a component used in equipment and evaluating the prepared operation plan, the operation plan preparation and evaluation device comprising:
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storage for storing master information related to the equipment and the component, generated information related to the equipment and the component generated when the operation plan is prepared, and an initial factor used when the operation plan is prepared; and an integrated circuit for preparing the operation plan based on the master information, the generated information, and the initial factor, wherein the integrated circuit performs a factor setting process of assigning a predetermined set value as the initial factor, an operation plan preparation process of preparing the operation plan based on the initial factor serving as the set value, the master information, and the generated information, an operation plan evaluation process of evaluating a plurality of respective operation plans prepared by repeatedly performing the operation plan preparation process while varying the set value of the initial factor in the factor setting process, and deriving an optimum operation plan, and causing the optimum operation plan for the component to be executed, wherein the master information includes operation job master information related to an operation job of the equipment, the generated information includes individual article list information related to an individual usage condition of the component, the integrated circuit performs a component extraction process of extracting the component, which is required for the operation job and is not currently used, based on the individual article list information, and a priority assignment process of assigning priorities to a plurality of components extracted in the component extraction process, the priorities are assigned to the components using a formula for computation represented by “
priority=coefficient α
i×
residual life of component+(1−
coefficient α
i)×
removing time of component removed at previous time”
or a formula for computation represented by “
priority=coefficient α
i×
priority of residual life of component+(1−
coefficient α
i)×
priority when removing time of component removed at previous time is arranged in time sequence”
in the priority assignment process, andthe coefficient α
i (0≤
α
i≤
1) is treated as the initial factor in the factor setting process. - View Dependent Claims (15)
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Specification