Mechanically actuated traveling valve

• US 10,161,395 B2
• Filed: 09/24/2014
• Issued: 12/25/2018
• Est. Priority Date: 09/23/2014
• Status: Active Grant

• Current Assignee: Maxflu Pumps Corp.
• Original Assignee: Maxflu Pumps Corp.
• Inventors: Vadasz, Amnon
• Primary Examiner(s): Plakkoottam, Dominick L
• Assistant Examiner(s): Tremarche, Connor
• Application Number:
  US14/494,882
• Publication Number:
  US 20160084049A1
• Time in Patent Office: 1,553 Days
• Field of Search: 4175551, 417259, 1375121
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: F04B 15/02 the fluids being viscous or non-homogeneous
• CPC Class Codes: F04B 47/00 Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps by using positive or negative pressurised fluid medium acting directly on the liquid to be pumped F04F1/00
• CPC Class Codes: F04B 53/10 Valves; Arrangement of valves
• CPC Class Codes: F04B 53/125 Reciprocating valves
• CPC Class Codes: F04B 53/128 Annular disc valves
• CPC Class Codes: F16K 1/12 with streamlined valve member around which the fluid flows when the valve is opened
• CPC Class Codes: F16K 1/36 Valve members for double-seat valves F16K1/44 ; for butterfly valves F16K1/222, F16K1/223
• CPC Class Codes: F16K 1/42 Valve seats for double-seat valves F16K1/44
• CPC Class Codes: F16K 1/44 Details of seats or valve members of double-seat valves
• CPC Class Codes: F16K 1/52 Means for additional adjustment of the rate of flow
• CPC Class Codes: F16K 1/54 Arrangements for modifying the way in which the rate of flow varies during the actuation of the valve

Abstract

A mechanically actuated traveling valve for use in fluid pumping equipment. More particularly, a multiple component mechanically actuated traveling plug valve having a valve seat, a valve plug and at least one displaceable valve ring positioned therebetween is provided for use in subsurface positive displacement pumps capable of pumping high viscosity fluids, with any gas to liquid ratio, operating at any inclination angle.

Claims

1. A mechanically actuated traveling valve positioned within a positive displacement pump, the pump having a reciprocally moving plunger having an inner periphery forming a fluid chamber, an upstream suction end and a downstream discharge end, the valve comprising:

a reciprocating valve stem having a first end and a second end, and having an outer periphery, the second end extending through the discharge end of the plunger and terminating downstream of the suction end of the plunger;

a reciprocating motion inducing element connected to the first end of the valve stem by a valve connector for imparting reciprocating movement from the reciprocating motion inducing element to the stem;

a valve seat secured to the plunger downstream of the suction end of the plunger, the seat having an inner periphery, the inner periphery of the seat and the outer periphery of the valve stem defining a first fluid flow area;

a valve plug connected to the stem at its second end, the plug having an outer periphery, the outer periphery of the valve plug and an inner periphery of the plunger defining a second fluid flow area; and

at least one displaceable valve ring having an internal and external periphery, the internal periphery of the ring and the outer periphery of the stem defining a third fluid flow area, and the external periphery of the ring and the inner periphery of the plunger defining a fourth fluid flow area;

wherein the first fluid flow area is substantially equal to or smaller than the second fluid flow area, and substantially equal to the sum of the third and fourth fluid flow areas;

wherein the reciprocating movement of the stem opens and closes the valve;

wherein, when the valve is in the open or the closed position, the valve seat, the valve plug and the at least one displaceable valve ring are each positioned downstream of the suction end of the plunger; and

wherein when in the open position, the distances;

(i) between the valve plug and a last at least one displaceable valve ring adjacent the plug, (ii) between the at least one displaceable valve rings, and (iii) between the valve seat and a first at least one displaceable valve ring adjacent the seat are spaced to maximize fluid flow therethrough while minimizing the pressure drop across the valve.

2. The valve of claim 1, wherein where positioned within the plunger, the cylinder is stationary and the valve is positioned anywhere along the entire length of the plunger.

3. The valve of claim 2, wherein the standing valve of the positive displacement pump is connected to a suction end of the stationary cylinder.

4. The valve of claim 3, wherein the standing valve is a pressure responsive check valve allowing fluid into the chamber during a suction stage and precluding fluid into the chamber during a discharge stage.

5. The valve of claim 3, wherein the standing valve is a minimum pressure drop composite plug retention valve.

6. The valve of claim 5, wherein each of the traveling valve and the standing valve comprise a valve seat, a valve plug and at least one valve ring disposed between the seat and the plug, attaining simultaneous maximum fluid flow therebetween while minimizing pressure drop across the valves.

7. The valve of claim 1, wherein the reciprocating motion inducing element comprises a sucker rod, continuous rod or rod valve.

8. The valve of claim 1, wherein the at least one valve ring comprises two or more valve rings disposed in series.

9. The valve of claim 1, wherein when the at least one displaceable valve ring comprises two or more adjacent valve rings disposed in series, the internal periphery of each of the displaceable valve rings decreases while the external periphery of each of the displaceable valve rings increases as the rings progress from the valve seat toward the valve plug.

10. The valve of claim 1, wherein the at least one ring is disposed between the valve seat and the valve plug.

11. The valve of claim 1, wherein when in the closed position, the distances:

(i) between the valve plug and a last valve ring adjacent the plug, (ii) between each of the valve rings, and (iii) between the valve seat and a first valve ring adjacent the seat form a seal preventing fluid flow therethrough.

12. The valve of claim 1, wherein when the valve is in the open position, a minimum separation distance between the valve plug, the at least one displaceable valve rings, and the valve seat is determined from a conical surface that is generated between the overlap of the sealing surfaces of the valve plug and the last at least one displaceable valve ring adjacent the plug, the sealing surfaces between the at least one displaceable valve rings, and the sealing surfaces between the valve seat and the first at least one displaceable valve ring adjacent the seat, respectively.

13. The valve of claim 12, wherein the conical surface that is generated between the overlap of the sealing surfaces of the valve plug and the last at least one valve ring adjacent the plug comprises a large diameter (Dp) and minor diameter (Di), the large diameter corresponding to the outer diameter of the valve plug and the minor diameter corresponding to the inner diameter of the last at least one displacement valve ring adjacent the plug.

14. The valve of claim 12, wherein the conical surface that is generated between the overlap of the sealing surface of the valve seat and the first at least one displaceable valve ring adjacent the valve seat comprises a large diameter (Ds) and a minor diameter (Do), the large diameter corresponding to the outer diameter of the first at least one displaceable valve ring adjacent the seat and the minor diameter corresponding to the inner diameter of the valve seat.

15. The valve of claim 12, wherein the internal periphery of each of the at least one displaceable valve rings forms an annular internal flow area, and wherein a minimum separation distance between each of the at least one displaceable rings is determined by the internal annular flow area of largest at least one displaceable valve ring.