Systems and computer program products for measuring airflow rates in heating, ventilating, and air conditioning (HVAC) ducts and HVAC systems including the same

• US 10,161,774 B2
• Filed: 11/22/2011
• Issued: 12/25/2018
• Est. Priority Date: 11/23/2010
• Status: Active Grant

• Current Assignee: Truveon Corp.
• Original Assignee: Truveon Corp.
• Inventors: Nortman, Randall C., Spalink, Jan-Dieter
• Primary Examiner(s): Yi, Roy Y
• Assistant Examiner(s): Anderson, L.
• Application Number:
  US13/302,284
• Publication Number:
  US 20120125558A1
• Time in Patent Office: 2,590 Days
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 2110/00 Control inputs relating to air properties
• CPC Class Codes: F24F 2110/30 Velocity
• CPC Class Codes: G01F 1/68 by using thermal effects
• CPC Class Codes: G01F 1/69 of resistive type
• CPC Class Codes: G01F 1/698 Feedback or rebalancing circuits, e.g. self heated constant temperature flowmeters

Abstract

An airflow measurement system configured to be received in a duct of a heating, ventilating and air conditioning (HVAC) system is provided. The air flow measurement system includes a housing, and a plurality of cells positioned in the housing, the plurality of cells being configured such that air flows through the plurality of cells when the flow measurement system is positioned in the duct of the HVAC system, wherein at least one of the cells includes a self-heated thermistor.

Claims

1. A heating, ventilating and air conditioning (HVAC) system, the system comprising:

at least one duct;

a high resolution airflow measurement system positioned in the duct, the high resolution airflow measurement system including thermistor pairs in a first plurality of cells in the duct, each pair including a self-heated thermistor and a reference thermistor and the high resolution system being configured to be removed from the duct and replaced by a low resolution airflow measurement system, the low resolution airflow measurement system including thermistor pairs in a second plurality of cells in the duct, the second plurality being less than the first plurality;

a power module configured to regulate a variable amount of power delivered to the self-heated thermistor;

an analog to digital convertor (ADC) configured to receive a non-linear output of the self-heated thermistor; and

a calculation module configured to receive an output of the ADC and calculate data used to control air flow in the HVAC system.

2. The system of claim 1, further comprising a measurement module configured to continuously measure an amount of power being delivered to the self-heated thermistor,

wherein the power module is further configured to adjust the amount of power delivered to the self-heated thermistor responsive to the measured power.

3. The system of claim 2, wherein the measurement module is configured to continually measure the amount of power delivered to the self-heated thermistor, a resistance of the self-heated thermistor and a resistance of the reference thermistor.

4. The system of claim 3, wherein the calculation module is further configured to:

determine temperatures of the self-heated thermistor and the reference thermistor using a temperature-resistance relationship of thermistors;

compare the temperature of the self-heated thermistor to a temperature of a reference thermistor to obtain a comparison result; and

determine an ambient temperature based on the comparison result.

5. The system of claim 4, wherein the calculation module is configured to calculate a temperature rise based on a difference between the temperature of the self-heated thermistor and the temperature of the reference thermistor.

6. The system of claim 5, wherein the calculation module is further configured to calculate an airflow rate based on the temperature rise, an amount of electrical power delivered to the self-heated thermistor and coefficients determined during system calibration.

7. The system of claim 1, further comprising a filter positioned upstream of the high resolution air flow measurement system.

8. A computer program product for measuring air flow in a heating, ventilation and air conditioning (HVAC) system, the computer program product comprising:

a non-transitory computer readable storage medium including computer readable program code embodied therein, the computer readable program code comprising;

computer readable program code configured to receive data collected in an HVAC system using a high resolution system including thermistor pairs in a first plurality of cells in a duct of the HVAC system, each pair including a self-heated thermistor and a reference thermistor and the high resolution system being configured to be removed from the duct and replaced by a low resolution airflow measurement system, the low resolution airflow measurement system including thermistor pairs in a second plurality of cells in the duct, the second plurality being less than the first plurality; and

computer readable program code configured to calculate configuration details for the HVAC system based on the received collected data associated with the HVAC system and data associated with other HVAC systems provided by a centralized reference model.

9. The computer program product of claim 8, further comprising:

computer readable program code configured to regulate a variable amount of power delivered to the thermistor pairs and provide a non-linear output of the thermistor pairs to an analog to digital convertor (ADC); and

computer readable program code configured to receive an output of the ADC and calculate data used to control air flow in the HVAC system.

10. The computer program product of claim 9, further comprising:

computer readable program code configured to continuously measure an amount of power being delivered to the thermistor pairs; and

computer readable program code configured to adjust the amount of power delivered to the thermistor pairs responsive to the measured power.

11. The computer program product of claim 10, further comprising computer readable program code configured to continually measure the amount of power delivered to the thermistor pairs, a resistance of the thermistor pairs and a resistance of the reference thermistor.

12. The computer program product of claim 11, further comprising:

computer readable program code configured to determine temperatures of the thermistor pairs and the reference thermistor using a temperature-resistance relationship of thermistors;

computer readable program code configured to compare the temperature of the thermistor pairs to a temperature of a reference thermistor to obtain a comparison result; and

computer readable program code configured to determine an ambient temperature based on the comparison result.

13. The computer program product of claim 12, further comprising computer readable program code configured to calculate a temperature rise based on a difference between the temperature of the thermistor pairs and the temperature of the reference thermistor.

14. The computer program product of claim 8, wherein the high-resolution system including self-heated thermistors in all of the plurality of cells in the HVAC system is replaced by a lower resolution system including self-heated thermistors in less than all of the plurality of cells, wherein the plurality of cells comprise a plurality of tubes coupled together in the high and low resolution systems.