Semiconductor light emitting device with light extraction structures

• US 10,164,155 B2
• Filed: 10/31/2017
• Issued: 12/25/2018
• Est. Priority Date: 12/19/2007
• Status: Active Grant

• Current Assignee: Lumileds LLC (Apollo Global Management, Inc.)
• Original Assignee: Lumileds LLC (Apollo Global Management, Inc.)
• Inventors: Wierer, Jonathan J., David, Aurelien Jean Francois, Choy, Henry Kwong-Hin
• Primary Examiner(s): Zarneke, David A
• Application Number:
  US15/799,406
• Publication Number:
  US 20180053880A1
• Time in Patent Office: 420 Days
• CPC Class Codes: H01L 2933/0016 relating to electrodes
• CPC Class Codes: H01L 33/0075 comprising nitride compounds
• CPC Class Codes: H01L 33/20 with a particular shape, e.g. curved or truncated substrate
• CPC Class Codes: H01L 33/22 Roughened surfaces, e.g. at the interface between epitaxial layers
• CPC Class Codes: H01L 33/24 of the light emitting region, e.g. non-planar junction
• CPC Class Codes: H01L 33/26 Materials of the light emitting region
• CPC Class Codes: H01L 33/32 containing nitrogen
• CPC Class Codes: H01L 33/405 Reflective materials

Abstract

A light emitting device is described. The light emitting device includes a substrate and a semiconductor structure. The semiconductor structure includes a light emitting layer disposed between an n-type region and a p-type region and has a first surface adjacent the substrate and a second surface opposite the first surface. The first surface of the semiconductor structure multiple cavities formed therein, which extend into at least one of the n-type region and the p-type region. The cavities are spaced apart and lined by a dielectric layer. At least a portion of the second surface is roughened to form multiple features spaced apart at a distance smaller than a distance between each of the cavities formed in the first surface to enhance extraction of light emitted from the light emitting layer. At least one contact is disposed between the first surface of the semiconductor structure and the substrate.

Claims

1. A light emitting device comprising:

a substrate;

a semiconductor structure comprising a light emitting layer disposed between an n-type region and a p-type region and having a first surface adjacent the substrate and a second surface opposite the first surface, the first surface having a plurality of cavities formed therein and extending into at least one of the n-type region and the p-type region, the plurality of cavities being spaced apart and lined by a dielectric layer, at least a portion of the second surface is roughened to form a plurality of features spaced apart at a distance smaller than a distance between each of the plurality of cavities formed in the first surface to enhance extraction of light emitted from the light emitting layer; and

at least one contact disposed between the first surface of the semiconductor structure and the substrate.

2. The light emitting device of claim 1, wherein each of the plurality of cavities has a pentagon-shaped cross-section.

3. The light emitting device of claim 2, wherein sidewalls of each of the plurality of cavities have sidewall angles between 35°

and 55°

.

4. The light emitting device of claim 1, wherein the first surface is a surface of the p-type region and the at least one contact is at least one p-contact, or the first surface is a surface of the n-type region, and the at least one contact is at least one n-contact.

5. The light emitting device of claim 1, further comprising at least one other contact contacting the second surface of the semiconductor structure.

6. The light emitting device of claim 1, wherein at least one of a size, a shape and a spacing of the plurality of cavities is selected to direct light incident on the plurality of cavities, at a range of angles greater than 70°

relative to a normal to the second surface, out of the semiconductor structure via the second surface.

7. The light emitting device of claim 1, wherein a thickness of the dielectric layer is a wavelength or less and is selected to avoid optical resonances.

8. The light emitting device of claim 1, wherein the plurality of cavities are filled with air.

9. The light emitting device of claim 1, wherein the plurality of cavities are fully lined with the dielectric layer.

10. The light emitting device of claim 1, wherein the plurality of cavities are further coated with a metal layer.