Spacer textile material with tensile strands in non-linear arrangements

• US 10,165,829 B2
• Filed: 09/19/2016
• Issued: 01/01/2019
• Est. Priority Date: 01/15/2013
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Beye, Douglas A., Follet, Lysandre
• Primary Examiner(s): JOHNSON, JENNA LEIGH
• Application Number:
  US15/269,742
• Publication Number:
  US 20170006966A1
• Time in Patent Office: 834 Days
• Field of Search: 442305, 442306, 442312, 442313, 442314
• CPC Class Codes: A43B 23/0205 characterised by the material material of the lining A43B23/07, material of toe stiffeners or heel stiffeners A43B23/08
• CPC Class Codes: A43B 23/0215 Plastics or artificial leather
• CPC Class Codes: A43B 23/0225 Composite materials, e.g. material with a matrix
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/024 Different layers of the same material
• CPC Class Codes: A43B 23/026 Laminated layers
• CPC Class Codes: A43C 1/00 Shoe lacing fastenings garment fastening devices A41F
• CPC Class Codes: A43C 1/04 with rings or loops
• CPC Class Codes: B32B 5/22 characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed layer formed of natural mineral fibres or particles next to a foam layer B32B19/047, next to a layer made of particles B32B19/048, or next to a fibrous or filamentary layer B32B19/06; paper layer or cardboard layer next to a paper layer or cardboard layer B32B29/005, next to a foam layer B32B29/007, next to a fibrous or filamentary layer B32B29/02, or next to a particulate layer B32B29/04
• CPC Class Codes: D04B 1/22 specially adapted for knitting goods of particular configuration
• CPC Class Codes: D04B 21/20 specially adapted for knitting articles of particular configuration
• CPC Class Codes: D10B 2403/021 Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics
• CPC Class Codes: D10B 2403/0241 enhancing mechanical properties
• CPC Class Codes: D10B 2501/043 Footwear
• CPC Class Codes: Y10T 428/24628 Nonplanar uniform thickness material

Abstract

A spacer textile material has at least a portion of a tensile strand located between a first layer and a second layer of the spacer textile material where the first layer and second layer have been joined together to form channels in which the tensile strand moves freely. The tensile strand travels through the spacer textile material in a non-linear direction. Further, the channels may be formed in the spacer textile material in non-linear directions. The spacer textile material with a tensile strand may be incorporated into an article of footwear.

Claims

1. A spacer textile material comprising:

a first layer;

a second layer;

a plurality of connecting members extending between and joining the first layer and the second layer;

a tensile strand;

wherein the first layer is joined to the second layer to define a plurality of channels arranged in a non-linear pattern;

wherein the tensile strand extends through the plurality of channels;

wherein the plurality of channels includes a first channel that is oriented at a first angle relative to a first edge of the spacer textile material;

wherein the plurality of channels includes a second channel that is oriented at a second angle relative to the first edge of the spacer textile material;

wherein the plurality of channels includes a third channel that is oriented at a third angle relative to the first edge of the spacer textile material;

wherein the plurality of channels includes a fourth channel that is oriented at a fourth angle relative to a second edge of the spacer textile material, the second edge is opposite the first edge;

wherein the first angle and the second angle are different;

a first portion of the tensile strand extends from the second edge of the spacer textile material between the first channel and the second channel;

a second portion of the tensile strand extends from the first edge of the spacer textile material between the second channel and the third channel;

a third portion of the tensile strand extends from the second edge of the spacer textile material between the third channel and the fourth channel; and

a fourth portion of the tensile strand extends from a third edge of the spacer textile material.

2. The spacer textile material according to claim 1, wherein the second angle and the third angle are different.

3. The spacer textile material according to claim 2, wherein none of the first angle, the second angle, the third angle and the fourth angle are the same.

4. The spacer textile material according to claim 1, wherein the third edge of the spacer textile material is beside the first edge of the spacer textile material and the second edge of the spacer textile material.

5. The spacer textile material according to claim 1, wherein no adjacent channels are parallel to each other.

6. A spacer textile material comprising:

a first layer;

a second layer;

a plurality of connecting members extending between and joining the first layer and the second layer;

a first tensile strand;

a second tensile strand;

wherein the first layer is joined to the second layer to define a plurality of channels arranged in a non-linear pattern;

wherein the plurality of channels includes a first channel that is oriented at a first angle relative to a first edge of the spacer textile material;

wherein the plurality of channels includes a second channel that is oriented at a second angle relative to the first edge of the spacer textile material;

wherein the plurality of channels includes a third channel that is oriented at a third angle relative to a second edge of the spacer textile material, the second edge is opposite the first edge;

wherein the plurality of channels includes a fourth channel that is oriented at a fourth angle relative to the second edge of the spacer textile material;

wherein the first angle and the second angle are different;

a first portion of the first tensile strand is disposed within the first channel and a second portion of the first tensile strand is disposed within the second channel;

wherein a third portion of the first tensile strand extends along an outer surface of the first layer;

a first portion of the second tensile strand is disposed within the third channel and a second portion of the second tensile strand is disposed within the fourth channel; and

wherein a third portion of the second tensile strand extends along an outer surface of the first layer.

7. The spacer textile material according to claim 6, wherein the third portion of the first tensile strand extends through the outer surface of the first layer at a first opening, forms a loop above the outer surface and enters the outer surface at a second opening.

8. The spacer textile material according to claim 7, wherein the third portion of the second tensile strand extends through the outer surface of the first layer at a third opening, forms a loop above the outer surface and enters the outer surface at a fourth opening.

9. The spacer textile material according to claim 6, wherein the third angle and the fourth angle are different.

10. The spacer textile material according to claim 6, wherein none of the first angle, the second angle, the third angle and the fourth angle are the same.

11. The spacer textile material according to claim 6, wherein no adjacent channels are parallel to each other.

12. An article of footwear comprising:

an upper and a sole structure,

wherein at least a portion of the upper comprises a spacer textile material comprising;

a first layer;

a second layer;

a plurality of connecting members extending between and joining the first layer and the second layer;

a tensile strand;

wherein the first layer is joined to the second layer along a plurality of welds and wherein the plurality of welds define a plurality of channels arranged in a non-linear pattern;

wherein the plurality of channels includes a first channel, a second channel, a third channel and a fourth channel, wherein each channel is oriented in a non-parallel direction from another channel;

wherein the tensile strand extends through the plurality of channels; and

wherein a first portion, a second portion, a third portion, and a fourth portion of the tensile strand extend from the plurality of channels.

13. The article of footwear according to claim 12, wherein:

the first channel is positioned at first angle relative to the sole structure;

the second channel is positioned at a second angle relative to the sole structure;

the third channel is positioned at a third angle relative to the sole structure; and

wherein the first angle, the second angle and the third angle are different from each other.

14. The article of footwear according to claim 12, wherein:

the first portion of the tensile strand forms a first loop between the first channel and the second channel;

the second portion of the tensile strand forms a second loop between the second channel and the third channel;

the third portion of the tensile strand forms a third loop between the third channel and the fourth channel; and

the fourth portion of the tensile strand extends from the fourth channel.

15. The article of footwear according to claim 14, wherein a lace of the upper is inserted through the first loop formed by the first portion and through the third loop formed by the third portion such that tensioning the lace tensions the tensile strand.

16. The article of footwear according to claim 12, wherein the plurality of channels are disposed on a side of the upper.

17. An article of footwear comprising:

an upper, wherein at least a portion of the upper comprises a spacer textile material;

the spacer textile material including a first layer, a second layer, a plurality of connecting members extending between and joining the first layer and the second layer, a first tensile strand, and a second tensile strand;

wherein portions of the first layer and the second layer are in direct contact to define a plurality of channels arranged in a non-linear pattern;

wherein the first tensile strand extends through a first channel of the plurality of channels and a second channel of the plurality of channels;

wherein the first channel is oriented at a first angle relative to a first edge of the spacer textile material;

wherein the second channel is oriented at a second angle relative to the first edge of the spacer textile material;

wherein the second tensile strand extends through a third channel of the plurality of channels and a fourth channel of the plurality of channels;

wherein the third channel is oriented at a third angle relative to a second edge of the spacer textile material, the second edge is opposite the first edge;

wherein the fourth channel is oriented at a fourth angle relative to the second edge of the spacer textile material;

wherein a portion of the first tensile strand extends along an outer surface of the spacer textile material; and

wherein a portion of the second tensile strand extends along an outer surface of the spacer textile material.

18. The article of footwear according to claim 17, wherein the portion of the first tensile strand extends through the outer surface of the spacer textile material at a first opening, forms a loop above the outer surface and enters the outer surface at a second opening.

19. The article of footwear according to claim 18, wherein the portion of the second tensile strand extends through the outer surface of the spacer textile material at a third opening, forms a loop above the outer surface and enters the outer surface at a fourth opening.

20. The article of footwear according to claim 19, wherein a lace of the upper is inserted through the loop of the first tensile strand and through the loop of the second tensile strand such that tensioning the lace tensions the tensile strand.

21. The article of footwear according to claim 17, wherein the portions of the first layer and the second layer that are in direct contact are welds.

22. The article of footwear according to claim 17, wherein none of the first angle, the second angle, the third angle and the fourth angle are the same.

23. The article of footwear according to claim 17, wherein the plurality of channels are disposed on a side of the upper.