Telemetry for wireless electro-acoustical transmission of data along a wellbore

• US 10,167,717 B2
• Filed: 07/19/2018
• Issued: 01/01/2019
• Est. Priority Date: 12/19/2012
• Status: Active Grant

• Current Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Original Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Inventors: Disko, Mark M., Morrow, Timothy I., Deffenbaugh, Max, Walker, Katie M., Clawson, Scott W., Wolf, Henry Alan
• Primary Examiner(s): Lim, Steven
• Assistant Examiner(s): Adnan, Muhammad
• Application Number:
  US16/040,042
• Publication Number:
  US 20180320510A1
• Time in Patent Office: 166 Days
• Field of Search: None
• CPC Class Codes: E21B 47/14 using acoustic waves
• CPC Class Codes: E21B 47/16 through the drill string or casing , e.g. by torsional acoustic waves

Abstract

A system for downhole telemetry is provided herein. The system employs a series of communications nodes spaced along a tubular body either above or below ground, such as in a wellbore. The nodes allow for wireless communication between one or more sensors residing at the level of a subsurface formation or along a pipeline, and a receiver at the surface. The communications nodes employ electro-acoustic transducers that provide for node-to-node communication along the tubular body at high data transmission rates. A method of transmitting data in a wellbore is also provided herein. The method uses a plurality of data transmission nodes situated along a tubular body and a specially configured network to accomplish a wireless transmission of data along the wellbore using acoustic energy.

Claims

1. A method of transmitting data in a wellbore, comprising:

running a tubular body into the wellbore, the wellbore penetrating into a subsurface formation and the tubular body being comprised of pipe joints;

placing at least one sensor along the wellbore at a depth of the subsurface formation;

attaching a sensor communications node to a wall of the tubular body proximate the depth of the subsurface formation, the sensor communications node being in communication with the at least one sensor and configured to receive signals from the at least one sensor, the signals representing a subsurface condition;

providing a topside communications node proximate a surface of the wellbore; and

attaching a plurality of intermediate communications nodes to a wall of the tubular body in spaced-apart relation, the intermediate communications nodes configured to transmit acoustic waves from the sensor communications node to the topside communications node in node-to-node arrangement;

wherein each of the intermediate communications nodes comprises;

a sealed housing;

an independent power source residing within the housing;

an electro-acoustic transducer and associated transceiver also residing within the housing designed to;

generate a first set of tones from a first electro-acoustic transceiver, each tone being associated with a defined frequency, and each tone being associated with a logical alphabet value;

review the first set of tones to determine if two consecutive tones have the same logical alphabet value;

if two consecutive tones do have the same logical alphabet value, modifying the first set of tones to provide that no two same tones are sent consecutively, thereby generating a modified first set of tones;

transmit the modified first set of tones from the first electro-acoustic transceiver;

receive the modified first set of tones from the first electro-acoustic transceiver at a second electro-acoustic transceiver as a message packet;

reviewing the modified first set of tones; and

deconstructing the modified first set of tones back to its original first set of tones; and

at least one clamp for radially attaching the communications node onto an outer surface of the tubular body.

2. The method of claim 1, wherein:

the modifying step comprises determining whether a tone in the first set of tones is equal to or greater than an immediately preceding tone in the first set of tones and, if a tone in the first set of tones is equal to or greater than an immediately preceding tone in the first set of tones, increasing the logical alphabet value by a defined alphabet value; and

the deconstruction step comprises determining whether a tone in the modified first set of tones is greater than an immediately preceding tone in the modified first set of tones and, if a tone in the modified first set of tones is equal to or greater than an immediately preceding tone in the modified first set of tones, decreasing the logical alphabet value by the defined alphabet value.

3. The method of claim 2, wherein the defined alphabet value is a next higher frequency.

4. The method of claim 1, wherein:

the modifying step comprises determining whether a tone in the first set of tones is equal to or less than an immediately preceding tone in the first set of tones and, if a tone in the first set of tones is equal to or less than an immediately preceding tone in the first set of tones, decreasing the logical alphabet value by a defined alphabet value; and

the deconstruction step comprises determining whether a tone in the modified first set of tones is equal to or less than an immediately preceding tone in the modified first set of tones and, if a tone in the modified first set of tones is equal to or less than an immediately preceding tone in the modified first set of tones, increasing the logical alphabet value by the defined alphabet value.

5. The method of claim 4, wherein the defined alphabet value is a next lower frequency.

6. The method of claim 1, wherein each of the first and second electro-acoustic transceivers resides either in a wellbore or along a pipeline as part of a telemetry system.