Multi-fire push rod stapling device

• US 10,172,615 B2
• Filed: 05/10/2016
• Issued: 01/08/2019
• Est. Priority Date: 05/27/2015
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Marczyk, Stanislaw, Grover, Simon R., Ward, Alistair, Stacey, Gary
• Primary Examiner(s): Long, Robert
• Application Number:
  US15/150,606
• Publication Number:
  US 20160345973A1
• Time in Patent Office: 973 Days
• Field of Search: 227 19, 2271751-1821, 606219-221
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: A61B 2090/035 preventing further rotation

Abstract

A surgical stapling device includes a housing and a plurality of cartridges that are coupled together to form a barrel that is rotatably supported within the housing. Each of the cartridges defines a plurality of staple pockets, each supporting a staple. An anvil is coupled to the housing and is movable in relation to the barrel between an open position and a clamped position. A guide shaft extends through the housing and through the barrel. The guide shaft supports a sled and a clamping member. The sled is configured to translate through the barrel to eject the staples from an active cartridge of the plurality of cartridges in response to actuation of a push rod. After firing staples from the active cartridge, the sled and the guide shaft are configured to index or rotate the barrel within the housing to move a second cartridge of the plurality of cartridges to the active position upon retraction and subsequent movement of the sled through a second firing stroke.

Claims

1. A surgical stapling device comprising;

a housing;

a plurality of cartridges coupled together to form a barrel, the barrel being rotatably supported within the housing, each of the cartridges defining a plurality of staple pockets and supporting a plurality of staples;

an anvil coupled to the housing and movable in relation to the barrel between an open position and a clamped position, each of the cartridges being sequentially movable into an active position in alignment with the anvil;

a guide shaft rotatably supported within the housing, the guide shaft being rotatably coupled to the barrel such that rotational movement of the guide shaft causes corresponding rotational movement of the barrel;

a sled movably positioned within the housing to translate through the barrel to eject the staples from a first cartridge of the plurality of cartridges in the active position;

wherein the sled and the guide shaft are configured such that movement of the sled through at least one of a firing stroke and a retraction stroke causes the barrel to rotate to move a second cartridge of the plurality of cartridges to the active position.

2. The surgical stapling device of claim 1, wherein the plurality of cartridges includes three cartridges.

3. The surgical stapling device of claim 1, wherein the guide shaft defines at least one cam channel including at least one guide surface, and the sled includes a cam member, the cam member being movable into engagement with the at least one guide surface to rotate the barrel to move the second cartridge of the plurality of cartridges to the active position.

4. The surgical stapling device of claim 2, wherein the at least one guide surface includes first and second guide surfaces, the cam member being positioned to engage the first guide surface during the firing stroke and to engage the second guide surface during the retraction stroke.

5. The surgical stapling device of claim 4, wherein engagement of the first guide surface of the guide shaft with the cam member of the sled moves the barrel through a first indexing step and engagement of the second guide surface of the guide shaft with the cam member of the sled moves the barrel through a second indexing step, wherein each of the first and second indexing steps rotates the barrel β

degrees, wherein β

is equal 360 divided by 2x, wherein x is the number of cartridges of the plurality of cartridges.

6. The surgical stapling device of claim 5, wherein the plurality of cartridges includes three cartridges and each of the indexing steps rotates the barrel 60 degrees.

7. The surgical stapling device of claim 1, further including a push rod, the push rod having a distal end operatively connected to the sled such that distal movement of the push rod causes distal movement of the sled.

8. The surgical stapling device of claim 7, further including a clamping member operatively connected to the push rod such that distal movement of the push rod causes distal movement of the sled and the clamping member.

9. The surgical stapling device of claim 8, wherein the sled includes a plurality of pusher fingers and each of the cartridges defines a plurality of slots that communicate with the plurality of staple pockets, the plurality of pusher fingers being positioned to translate through the plurality of slots of the cartridge positioned in the active position to eject the plurality of staples from the cartridge in the active position.

10. The surgical stapling device of claim 9, wherein the clamping member includes a hub positioned about the guide shaft, a vertical strut extending radially outwardly of the hub and a beam supported on an end of the vertical strut and extending transversely of the vertical strut, each of the cartridges of the plurality of cartridges and the anvil defining a knife slot, the vertical strut being positioned to extend through the knife slots of the cartridge in the active position and of the anvil such that the beam is positioned to engage an outer surface of the anvil such that distal movement of the clamping member within the cartridge assembly causes the anvil to move from the open position to the clamped position.

11. The surgical stapling device of claim 10, wherein the sled and the clamping member define longitudinal channels and the push rod includes distally extending rails, wherein the distally extending rails are received within the longitudinal channels of the sled and the clamping member to secure the push rod to the sled and the clamping member.

12. The surgical stapling device of claim 11, wherein the longitudinal channels of the clamping member have a height that is greater than the height of the rails of the push rod such that the clamping member is movable about the guide shaft to move the beam of the clamping member in relation to the cartridge assembly.

13. The surgical stapling device of claim 12, further including a mounting member supported on a proximal end of the housing, the mounting member being secured to the proximal end of the housing and to the a proximal end of the anvil by a pivot pin.

14. The surgical stapling device of claim 13, wherein the mounting member defines an elongated slot that receives the pivot pin and the cartridge housing defines an elongated through bore that receives the pivot pin, the pivot pin being movable within the elongated slot of the mounting member and the elongated through bore of the cartridge housing to facilitate movement of the pivot pin and the proximal end of the anvil in relation to the proximal end of the mounting member and the proximal end of the cartridge housing.

15. A surgical stapling instrument comprising;

an actuation device; and

a surgical stapling device including;

a housing;

a plurality of cartridges coupled together to form a barrel, the barrel being rotatably supported within the housing, each of the cartridges defining a plurality of staple pockets and supporting a plurality of staples;

an anvil pivotally coupled to the housing, the anvil being movable in relation to the barrel between an open position and a clamped position, each of the cartridges being sequentially movable into an active position in alignment with the anvil;

a guide shaft rotatably supported within the housing, the guide shaft being rotatably coupled to the barrel such that rotational movement of the guide shaft causes corresponding rotational movement of the barrel;

a sled movably positioned within the housing to translate through the barrel to eject the staples from a first cartridge of the plurality of cartridges in the active position;

wherein the sled and the guide shaft are configured such that movement of the sled through at least one of a firing stroke and a retraction stroke causes the barrel to rotate to move a second cartridge of the plurality of cartridges to the active position.

16. The surgical stapling instrument of claim 15, wherein the activation device includes a handle and an adaptor supported on a distal end of the handle, the surgical stapling device being supported on a distal end of the adaptor.

17. The surgical stapling instrument of claim 16, wherein the handle is electrically powered.

18. The surgical stapling instrument of claim 17, wherein each of the cartridges of the plurality of cartridges has a chip including an integrated circuit and the handle includes a processor which can read the chip of each of the cartridges of the plurality of cartridges to identify whether each cartridge of the plurality of cartridges has been fired.

19. The surgical stapling instrument of claim 18, wherein the handle includes an LED screen for indicating the current status of the surgical stapling device.