Multi-mode moisture sensor and/or defogger, and related methods

• US 10,173,579 B2
• Filed: 07/06/2012
• Issued: 01/08/2019
• Est. Priority Date: 01/10/2006
• Status: Expired due to Fees

• Current Assignee: Guardian Glass LLC (KOCH Industries Incorporated)
• Original Assignee: Guardian Glass LLC (KOCH Industries Incorporated)
• Inventors: Veerasamy, Vijayen S., Nunez-Regueiro, Jose
• Primary Examiner(s): Furdge, Larry
• Application Number:
  US13/543,426
• Publication Number:
  US 20130019618A1
• Time in Patent Office: 2,377 Days
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B60Q 1/1423 Automatic dimming circuits, i.e. switching between high beam and low beam due to change of ambient light or light level in road traffic
• CPC Class Codes: B60Q 2300/112 Vehicle speed
• CPC Class Codes: B60Q 2300/314 Ambient light
• CPC Class Codes: B60S 1/0825 Capacitive rain sensor
• CPC Class Codes: B60S 1/087 including an ambient light sensor control of vehicle lights B60Q
• CPC Class Codes: G01D 5/24 by varying capacitance

Abstract

In certain example embodiments, moisture sensors, defoggers, etc., and/or related methods, are provided. More particularly, certain example embodiments relate to moisture sensors and/or defoggers that may be used in various applications such as, for example, refrigerator/freezer merchandisers, vehicle windows, building windows, etc. When condensation or moisture is detected, an appropriate action may be taken (e.g., actuating windshield wipers, turning on a defroster, triggering the heating of a merchandiser door or window, etc.). Bayesian approaches optionally may be implemented in certain example embodiments in an attempt to improve moisture detection accuracy. For instance, models of various types of disturbances may be developed and, based on live data and a priori information known about the model, a probability of the model being accurate is calculated. If a threshold value is met, the model may be considered a match and, optionally, a corresponding appropriate action may be taken.

Claims

1. A method of removing condensation from a refrigerator and/or freezer door including at least one glass substrate, the refrigerator and/or freezer door being connected to a heating system operable in at least first and second modes, the method comprising:

when the heating system is operating in the first mode, heating the refrigerator and/or freezer door while condensation is detected as being present thereon, as determined via a moisture detector, wherein the moisture detector is affixed to a glass surface of the door; and

when the heating system is operating in the second mode;

heating the refrigerator and/or freezer door when the door is determined to be open, and

stopping heating of the refrigerator and/or freezer door in response to detecting that the refrigerator and/or freezer door is determined to be closed,

stopping heating of the refrigerator and/or freezer door in response to detecting of a thermal runaway,

wherein heating is stopped, in the second mode, in response to detecting that the door is closed, or detecting the thermal runaway, whichever detection comes first.

2. The method of claim 1, wherein the heating applied in the first and second modes is pulsed heating using sine and/or square waves.

3. The method of claim 1, further comprising passing current to a continuous or patterned conductive coating disposed, directly or indirectly, on the at least one substrate of the door, in connection with said heating.

4. The method of claim 3, further comprising causing electromagnetic fields to propagate through the at least one substrate of the door so as to become absorbed by condensation in order to facilitate its removal by passing AC from an AC power source through the conductive coating.

5. The method of claim 3, wherein the current is AC provided at a frequency tuned to a type of moisture to be removed.

6. The method of claim 5, wherein the type of moisture is ice and/or frost, and the frequency is from about 5-40 kHz.

7. The method of claim 1, wherein the door includes first and second glass substrates.

8. The method of claim 7, wherein the moisture detector is disposed between the first and second substrates.

9. The method of claim 8, wherein the first and second substrates are laminated together.

10. The method of claim 8, wherein the first and second substrates are substantially parallel and spaced apart from one another.

11. A refrigerator and/or freezer merchandiser, comprising:

a refrigerator and/or freezer door comprising at least first and second substantially parallel glass substrates;

a switch configured to provide a signal indicative of whether the door is open or closed;

first and second moisture detectors configured to detect the presence of condensation on the door;

a heating system configured to apply heat to the door upon instructions from a controller, the controller being configured to;

operate in a first mode, wherein the heating system is caused to heat the door while condensation is detected as being present thereon as determined via the moisture detectors; and

operate in a second mode where the heating system is caused to heat the door when the switch indicates that the door is open and while the controller does not detect a thermal runaway, wherein heating is stopped in response to detection of the thermal runaway in the second mode, and wherein heating is stopped in the second mode in response to detecting that the door is closed, or detecting the thermal runaway, whichever detection comes first; and

wherein the first and second moisture detectors are interposed between the first and second glass substrates along a diagonal of the door, each of the first and second moisture detectors being responsible for detecting condensation within a corresponding zone and for reporting the presence of condensation to the controller to cause heat to be applied to the corresponding zone, as appropriate.

12. The merchandiser of claim 11, wherein the first and second substrates are laminated together.

13. The merchandiser of claim 11, wherein the first and second substrates are spaced apart from one another in an insulating glass unit configuration.

14. The merchandiser of claim 11, further comprising:

a continuous or patterned conductive coating supported by the first and/or second substrate; and

an AC power source configured to pass current to the conductive coating in heating the door.

15. The merchandiser of claim 14, wherein the AC power source is controllable to generate a pulsed signal.

16. The merchandiser of claim 15, wherein the pulsed signal is generatable at a frequency selected to cause electromagnetic fields to propagate through the glass substrate(s) supporting the conductive coating and to become absorbed by condensation on the door.

17. The merchandiser of claim 14, wherein the conductive coating includes at least one layer comprising indium tin oxide.

18. The merchandiser of claim 14, wherein the conductive coating comprises a layer comprising silver sandwiched between layers comprising indium tin oxide.

19. The merchandiser of claim 11, wherein the at least one moisture detector comprises:

a sensing circuit comprising at least one sensing capacitor that is sensitive to condensation on an external surface of a door;

an adder receiving, directly or indirectly, an analog output signal from the sensing circuit and determining a difference between the analog output signal from the sensing circuit and a feedback signal;

a quantizer including a comparator downstream of the adder that outputs a bitstream based at least on whether a received signal level is higher or lower than a predetermined threshold;

a lowpass digital filter downstream of the quantizer for lowpass filtering the bitstream so as to output a filtered digital signal; and

a correlation engine that performs correlation on the filtered digital signal in order to determine whether condensation is present on the external surface of the door.

20. The merchandiser of claim 11, further comprising at least one processor configured to:

receive data relating to at least two capacitors supported by the first and/or second substrate of the door;

auto-correlate the data relating to each capacitor to obtain auto-correlated data, wherein the autocorrelation is used for finding repeating or substantially repeating patterns in a signal; and

determine, based at least on said auto-correlated data, whether condensation is present on an exterior surface of the door.

21. The merchandiser of claim 11, wherein the at least one moisture detector comprises:

a sensing circuit comprising at least a first sensing capacitor supported by the first and/or second substrate, the first sensing capacitor being sensitive to condensation on an external surface of the door,

wherein the first sensing capacitor has first and second spaced apart capacitor electrodes that are substantially coplanar,

wherein at least part of the first sensing capacitor has a fractal geometry, and

wherein the at least one moisture detector includes a plurality of sensing capacitors that have fractal geometries, the plurality of sensing capacitors being arranged in an array around a centrally located contact pad.

22. The merchandiser of claim 11, further comprising at least one processor configured to:

receive a signal relating to at least one sensing capacitor, and process the signal to obtain a signal footprint; and

compare the signal footprint with one or more predetermined signal footprints stored in a memory to determine whether a detected material on the external surface of the door is condensation or some other material.

23. The merchandiser of claim 22, wherein the at least one processor is further configured to determine a type of condensation based on the comparison.

24. A method of removing condensation from a refrigerator and/or freezer door including at least one glass substrate, the refrigerator and/or freezer door being connected to a heating system operable in at least first and second modes, the method comprising:

when the heating system is operating in the first mode, heating the refrigerator and/or freezer door while condensation is detected as being present thereon, as determined via a moisture detector, wherein the moisture detector is affixed to the door; and

when the heating system is operating in the second mode;

heating the refrigerator and/or freezer door when the door is determined to be open, and stopping heating of the refrigerator and/or freezer door in response to detection of a thermal runaway, wherein heating is stopped, in the second mode, in response to detecting that the door is closed, or detecting the thermal runaway, whichever detection comes first.