LED device for wide beam generation

• US 10,174,908 B2
• Filed: 03/28/2016
• Issued: 01/08/2019
• Est. Priority Date: 02/27/2006
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Inventors: Holder, Ronald G., Rhoads, Greg
• Primary Examiner(s): Truong, Bao Q
• Application Number:
  US15/083,076
• Publication Number:
  US 20160252230A1
• Time in Patent Office: 1,016 Days
• CPC Class Codes: F21K 9/00 Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
• CPC Class Codes: F21K 9/69 Details of refractors forming part of the light source
• CPC Class Codes: F21S 8/085 of high-built type, e.g. street light
• CPC Class Codes: F21S 8/086 with lighting device attached sideways of the standard, e.g. for roads and highways
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 19/02 with provision for adjustment, e.g. for focusing
• CPC Class Codes: F21V 23/005 the substrate is supporting also the light source
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 31/005 Sealing arrangements therefor
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21W 2131/103 of streets or roads
• CPC Class Codes: F21Y 2105/16 square or rectangular, e.g. for light panels
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 19/0071 adapted to illuminate a complete hemisphere or a plane extending 360 degrees around the source
• CPC Class Codes: G02B 27/0012 Optical design, e.g. procedures, algorithms, optimisation routines
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

An apparatus and method is characterized by providing an optical transfer function between a predetermined illuminated surface pattern, such as a street light pattern, and a predetermined energy distribution pattern of a light source, such as that from an LED. A lens is formed having a shape defined by the optical transfer function. The optical transfer function is derived by generating an energy distribution pattern using the predetermined energy distribution pattern of the light source. Then the projection of the energy distribution pattern onto the illuminated surface is generated. The projection is then compared to the predetermined illuminated surface pattern to determine if it acceptably matches. The process continues reiteratively until an acceptable match is achieved. Alternatively, the lens shape is numerically or analytically determined by a functional relationship between the shape and the predetermined illuminated surface pattern and predetermined energy distribution pattern of a light source as inputs.

Claims

1. A luminaire comprising:

a substrate; and

an array of a number of light sources mounted to the substrate such that each light source is pointing in a same direction, each light source comprising;

a light emitting diode that has an axis; and

an optic that receives light from the light emitting diode and directs the received light to produce an illumination pattern that has a first intensity, wherein the optic comprises an inner hemispherical surface, the optic is symmetric with respect to a first reference plane passing through the axis, and the optic comprises a reflecting feature on a first side of a second reference plane, the second reference plane perpendicular to the first reference plane, wherein the reflecting feature reflects a portion of the light toward a second side of the second reference plane that is opposite the first side of the second reference plane,

wherein the array of the number of light sources produces a scaled version of the illumination pattern with a second intensity that substantially equals to the first intensity multiplied by the number.

2. The luminaire of claim 1, wherein the luminaire comprises a streetlight, and

wherein the illumination pattern is skewed so as to bias the scaled version of the illumination pattern street side relative to curbside for a streetlight installation.

3. The luminaire of claim 1, wherein the reflecting feature is a totally internally reflective surface that is oriented to skew the illumination pattern relative to the axis, and

wherein the array of the number of light sources comprises at least one light module.

4. The luminaire of claim 1, wherein the optic comprises an indentation, and

wherein the optic is substantially symmetrical about a plane of symmetry that is aligned with the indentation.

5. The luminaire of claim 1, wherein the optic comprises an indentation, and

wherein the optic is symmetrical about a reference plane that passes through the indentation.

6. A luminaire comprising:

a substrate configured for mounting above an area to be illuminated; and

a plurality of light sources that are mounted to the substrate such that each light source is disposed at a same angle with respect to the substrate, each light source comprising;

a light emitting diode; and

an optic that receives light from the light emitting diode and directs the received light to produce an illumination pattern, wherein the optic comprises an inner hemispherical surface, the optic is symmetric with respect to a first reference plane, and the optic comprises a light redirecting feature on a first side of a second reference plane, the second reference plane perpendicular to the first reference plane, wherein the light redirecting feature redirects a portion of the light toward a second side of the second reference plane that is opposite the first side of the second reference plane.

7. The luminaire of claim 6, wherein the plurality of light sources comprises an array of light sources within a streetlight.

8. The luminaire of claim 6, wherein the light redirecting feature is a refractive surface of the optic.

9. The luminaire of claim 6, wherein the light redirecting feature is a reflective surface of the optic.

10. The luminaire of claim 6, wherein the light redirecting feature is a surface of the optic that is both refractive and reflective.

11. The luminaire of claim 6, wherein the optic comprises an indentation on an outer surface of the optic.

12. The luminaire of claim 11, wherein the indentation is symmetric with respect to the first reference plane.

13. The luminaire of claim 6, wherein the substrate and the light sources form a light module.

14. The luminaire of claim 6, wherein the light emitting diode is centered with respect to the inner hemispherical surface of the optic.

15. The luminaire of claim 6, wherein each light emitting diode of the plurality of light sources has an axis and the first reference plane and the second reference plane pass through the axis.

16. A luminaire comprising:

a substrate configured for mounting above an area to be illuminated; and

a plurality of light sources that are mounted to the substrate at the same angle to the substrate and that collectively provide a collective beam pattern for illuminating the area, each of the light sources comprising;

a light emitting diode; and

an optic disposed adjacent the light emitting diode to form an individual beam pattern from light emitted by the light emitting diode, the optic comprising;

a first surface defining a hemispherical cavity disposed to receive the light emitted by the light emitting diode; and

a second surface that is disposed opposite the first surface and that is configured for creating asymmetry in the individual beam pattern.

17. The luminaire of claim 16, wherein the plurality of light sources comprises are disposed within a streetlight.

18. The luminaire of claim 16, wherein the second surface comprises a reflecting portion.

19. The luminaire of claim 18, wherein the reflecting portion is disposed at a periphery of the second surface.

20. The luminaire of claim 16, wherein the optic comprises an indentation on an outer surface of the optic.