Monitoring system for tractive and compressive forces in an energy guiding chain and corresponding force sensor

• US 10,175,124 B2
• Filed: 04/19/2013
• Issued: 01/08/2019
• Est. Priority Date: 04/19/2012
• Status: Active Grant

• Current Assignee: IGUS GmbH
• Original Assignee: IGUS GmbH
• Inventors: Hermey, Andreas, Jaeker, Thilo-Alexander
• Primary Examiner(s): Huls, Natalie
• Application Number:
  US14/395,130
• Publication Number:
  US 20150135845A1
• Time in Patent Office: 2,090 Days
• Field of Search: 73862381, 73862391, 7386242, 73862451, 73862473, 73862474
• CPC Class Codes: F16G 13/16 with arrangements for holding electric cables, hoses, or the like
• CPC Class Codes: G01L 1/04 by measuring elastic deformation of gauges, e.g. of springs
• CPC Class Codes: G01L 1/2243 the supports being parallelogram-shaped
• CPC Class Codes: G01L 5/103 using sensors fixed at one end of the flexible member
• CPC Class Codes: H02G 11/006 using extensible carrier for the cable, e.g. self-coiling spring extensible conductors or cables H01B7/06

Abstract

The invention relates to a monitoring system for tractive and compressive forces in a power track chain (1) for protected guidance of cables, hoses etc. The monitoring system comprises at least one force sensor (10, 90) for measuring a tractive or compressive force transmitted between a driver (4) and a moveable end (3) of the power track chain, and an evaluation unit (12) for evaluating the measurement signals detected by the force sensor. The invention is characterized by the design and arrangement of the force sensor (10, 90). This force sensor is designed as a connecting member for attaching the moveable end (3) of the power track chain (1) on the driver (4) and comprises at least one web (32, 34, 92) extended substantially transversely to the direction of the tractive/compressive force. The web has at least one elastically deformable bending region (321, 322, 341, 342) with an associated sensor (621, 622, 641, 642) for measuring deformation produced by bending.

Claims

1. A monitoring system for at least one of traction force and compression force in an energy guide chain having a plurality of hingedly interconnected chain link members for protectedly guiding cables, hoses or other lines, including:

at least one force sensor for measuring at least one of a traction force and a compression force transmitted between an entrainment member and a moveable end of the energy guide chain, and

an evaluation unit for evaluating the measurement signals detected by the at least one force sensor,

wherein the at least one force sensor is in the form of a connecting member for fixing the moveable end of the energy guide chain to the entrainment member and includes at least one web extending substantially transversely to a direction of at least one of the at least one traction force and the compression force,

wherein the at least one web is stressed in flexing in an event of the at least one traction force and compression force acting in a longitudinal direction of the chain and has at least one elastically deformable flexural region with an associated sensor device for measuring a deformation produced by flexing, and

wherein the at least one force sensor includes a first flange which is made in one piece with the at least one web, the first flange having fixing means to fix the at least one force sensor to the entrainment member.

2. The monitoring system according to claim 1 wherein the at least one web comprises two webs, and the at least one force sensor comprises the two webs, which each include at least one elastically deformable flexural region with an associated sensor device and are arranged parallel with the same operative length in order upon flexing of the webs to ensure parallel displacement of the moveable end of the energy guide chain relative to the entrainment member.

3. The monitoring system according to claim 2 wherein two series-connected strain gauges are respectively provided at each of the two webs, wherein the strain gauges are arranged in symmetrical and diametrically opposite relationship and the series-connected strain gauges are connected in parallel to constitute a Wheatstone bridge so that the strain gauges of each web are respectively connected in series between the two supply terminals of the Wheatstone bridge.

4. The monitoring system according to claim 2 wherein the first flange is made in one piece with the two webs.

5. The monitoring system according to claim 4 wherein the at least one force sensor further includes a second flange which is shaped in one piece and which has fixing means to fix the moveable end of the energy guide chain, wherein a connecting surface on the second flange extends inclinedly relative to a connecting surface on the first flange.

6. The monitoring system according to claim 1 wherein a strain gauge is fixed as the sensor device to the at least one elastically deformable flexural region.

7. The monitoring system according to claim 1 wherein the at least one web is of an operative length which can be stressed in flexing of at least 20% of the lever arm causing flexing, measured between the fixing location on the entrainment member and the hinge axis of the most closely adjacent hinge of the energy guide chain.

8. The monitoring system according to claim 1 wherein the at least one force sensor includes a frame structure which is produced in one piece from metal or plastic and which forms the at least one web and also forms perpendicularly thereto the first flange, wherein the frame structure is in the form of a separate connecting member for fixing the moveable end of the energy guide chain to the entrainment member.

9. The monitoring system according to claim 8 wherein the first flange for fixing to the entrainment member has a fixing profile, in particular a bore pattern, which is identical to a fixing profile of the moveable end of the energy guide chain.

10. The monitoring system according to claim 1 wherein the at least one force sensor, in particular the at least one web, is an integrated component of a chain end member which is in the form of a connecting member for fixing the moveable end of the energy guide chain to the entrainment member.

11. The monitoring system according to claim 1 further comprising the entrainment member wherein the first flange is fastened to the entrainment member.

12. The monitoring system according to claim 11 wherein the first flange has bores or threads, and further comprising screw-type fasteners that cooperate with the bores or threads of the first flange and fasten the first flange to the entrainment member.

13. An energy guide chain comprising a plurality of hingedly interconnected chain link members for protectedly guiding cables, hoses or other lines, wherein the chain link members are respectively formed by side plates which are interlinked by the hinged connections to constitute side plate line arrays, wherein provided at at least one of the side plate line arrays of a moveable end of the energy guide chain is a connecting member, wherein the connecting member is in the form of at least one force sensor for measuring at least one of a traction force and a compression force transmitted between the entrainment member and the moveable end and includes at least one web extending substantially transversely relative to a direction of at least one of the at least one traction force and the compression force, wherein the at least one web is stressed in flexing in an event of the at least one traction force and compression force acting in a longitudinal direction of the chain and has at least one elastically deformable flexural region with an associated sensor device for measuring the deformation produced upon flexing at the flexural region, and wherein the at least one force sensor includes a first flange which is made in one piece with the at least one web, the first flange having fixing means to fix the at least one force sensor to the entrainment member.

14. The energy guide chain according to claim 13 wherein the at least one web comprises two webs, and the at least one force sensor comprises the two webs which each include at least one elastically deformable flexural region with an associated sensor device and are arranged parallel with the same operative length in order upon flexing of the webs to ensure parallel displacement of the moveable end of the energy guide chain relative to the entrainment member.

15. The energy guide chain according to claim 14 wherein two series-connected strain gauges are respectively provided at each of the two webs, wherein the strain gauges are arranged in symmetrical and diametrically opposite relationship and the series-connected strain gauges are connected in parallel to constitute a Wheatstone bridge so that the strain gauges of each web are respectively connected in series between the two supply terminals of the Wheatstone bridge.

16. The energy guide chain according to claim 14 wherein the first flange is made in one piece with the two webs.

17. The energy guide chain according to claim 16 wherein the at least one force sensor further includes a second flange which is shaped in one piece and which has fixing means to fix the moveable end of the energy guide chain, wherein a connecting surface on the second flange extends inclinedly relative to a connecting surface on the first flange.

18. The energy guide chain according to claim 13 wherein a strain gauge is fixed as the sensor device to the at least one elastically deformable flexural region.

19. The energy guide chain according to claim 13 wherein the at least one web is of an operative length which can be stressed in flexing of at least 20% of the lever arm causing flexing, measured between the fixing location on the entrainment member and the hinge axis of the most closely adjacent hinge of the energy guide chain.

20. The energy guide chain according to claim 13 wherein the at least one force sensor includes a frame structure which is produced in one piece from metal or plastic and which forms the at least one web and also forms perpendicularly thereto the first flange, wherein the frame structure is in the form of a separate connecting member for fixing the moveable end of the energy guide chain to the entrainment member.

21. The energy guide chain according to claim 20 wherein the first flange for fixing to the entrainment member has a fixing profile, in particular a bore pattern, which is identical to the fixing profile of the moveable end of the energy guide chain.

22. The energy guide chain according to claim 13 wherein the at least one force sensor, in particular the at least one web, is an integrated component of a chain end member which is in the form of a connecting member for fixing the moveable end of the energy guide chain to the entrainment member.

23. An energy guide chain comprising a plurality of hingedly interconnected chain link members for protectedly guiding cables, hoses or other lines, wherein the chain link members are respectively formed by side plates which are interlinked by the hinged connections to constitute side plate line arrays, wherein provided at at least one of the side plate line arrays of a moveable end of the energy guide chain is a connecting member fixing the moveable end to an entrainment member, wherein the connecting member comprises at least one force sensor for measuring at least one of a traction force and a compression force transmitted between the entrainment member and the moveable end and includes at least one web extending substantially transversely relative to a direction of at least one of the at least one traction force and the compression force, wherein the at least one web is stressed in flexing in an event of the at least one traction force and compression force acting in a longitudinal direction of the chain and has at least one elastically deformable flexural region with an associated sensor device for measuring the deformation produced upon flexing at the flexural region, and wherein the at least one force sensor includes a first flange which is made in one piece with the at least one web, the first flange being fixed to the entrainment member such that the force sensor itself is fixedly connecting the moveable end to the entrainment member.

24. The energy guide chain according to claim 23 wherein the at least one web comprises two webs, and the at least one force sensor comprises the two webs which each include at least one elastically deformable flexural region with an associated sensor device and are arranged parallel with the same operative length in order upon flexing of the webs to ensure parallel displacement of the moveable end of the energy guide chain relative to the entrainment member.

25. The energy guide chain according to claim 24 wherein two series-connected strain gauges are respectively provided at each of the two webs, wherein the strain gauges are arranged in symmetrical and diametrically opposite relationship and the series-connected strain gauges are connected in parallel to constitute a Wheatstone bridge so that the strain gauges of each web are respectively connected in series between the two supply terminals of the Wheatstone bridge.

26. The energy guide chain according to claim 24 wherein the first flange is made in one piece with the two webs.

27. The energy guide chain according to claim 23 wherein the at least one force sensor includes a frame structure which is produced in one piece from metal or plastic and which forms the at least one web and also forms perpendicularly thereto the first flange, wherein the frame structure is in the form of a separate connecting member that is fixing the moveable end of the energy guide chain to the entrainment member.

28. The energy guide chain according to claim 23 wherein the at least one force sensor, in particular the at least one web, is an integrated component of a chain end member which is in the form of a connecting member that is fixing the moveable end of the energy guide chain to the entrainment member.