Electrotextile RFID antenna

• US 10,176,346 B2
• Filed: 01/25/2016
• Issued: 01/08/2019
• Est. Priority Date: 08/06/2013
• Status: Active Grant

• Current Assignee: Hand Held Products Incorporated (Honeywell International Inc.)
• Original Assignee: Hand Held Products Incorporated (Honeywell International Inc.)
• Inventors: Qu, Huyu, Nusseibeh, Fouad
• Primary Examiner(s): Walsh, Daniel
• Application Number:
  US15/005,262
• Publication Number:
  US 20160154983A1
• Time in Patent Office: 1,079 Days
• CPC Class Codes: G06K 7/10316 using at least one antenna particularly designed for interrogating the wireless record carriers antennas in general H01Q1/22
• CPC Class Codes: H01Q 1/2225 used in active tags, i.e. provided with its own power source or in passive tags, i.e. deriving power from RF signal
• CPC Class Codes: H01Q 1/273 Adaptation for carrying or wearing by persons or animals
• CPC Class Codes: H01Q 1/38 formed by a conductive layer on an insulating support patch antennas H01Q9/0407; microstrip dipole antennas H01Q9/065; microstrip slot antennas H01Q13/106; transmission line microstrip antennas H01Q13/206; manufacturing reflecting surfaces using insulating material for supporting the reflecting surface H01Q15/142
• CPC Class Codes: Y10T 29/49018 with other electrical component

Abstract

A system for reading transponders may include a printed circuit board and an electrotextile antenna. The printed circuit board may include an RFID reading circuit, and the electrotextile antenna may be electrically connected to the printed circuit board via a connection. The electrotextile antenna may be composed of a material made by blending or coating textiles with a metal, and the electrotextile antenna may be configured to transmit and receive signals between the RFID reading circuit and RFID tags.

Claims

1. An apparatus comprising:

an electrotextile antenna that communicates with radio frequency identification (RFID) transponders, the electrotextile antenna comprising a conductive fabric including at least two different metals and that has a conductivity of between 1.0×

10⁵ Siemens/meter and 5.0×

10⁵ Siemens/meter, wherein the electrotextile antenna comprises conductive elements,

wherein the conductive elements comprise;

two or more spatially separated conductive cell patches capactively coupled together;

a feed pad; and

one or more conductive feed lines connected to the feed pad, and

wherein the one or more conductive feed lines are electrically coupled with the one or more conductive cell patches, creating a radiative pattern for reading RFID transponders in a corresponding interrogation zone; and

a substrate that the electrotextile antenna is disposed on, wherein the substrate is different from but connected to a printed circuit board such that a connection between the electrotextile antenna and the printed circuit board comprises electrically connecting a portion of the electrotextile antenna to a portion of the printed circuit board so that the electrotextile antenna can receive electrical signals via the printed circuit board.

2. The apparatus of claim 1, wherein the electrotextile antenna comprises a woven polyester textile coated using pure copper.

3. The apparatus of claim 1, wherein the electrotextile antenna comprises a ripstop, woven polyester textile plated with copper and nickel.

4. The apparatus of claim 1, wherein the electrotextile antenna comprises a ripstop, conductive metalized nylon fabric that plated with nickel, copper and silver.

5. The apparatus of claim 1, further comprising a substrate that the electrotextile antenna is disposed on, wherein the substrate is flexible to allow for the electrotextile antenna to be deformed.

6. The apparatus of claim 1, further comprising a substrate that the electrotextile antenna is disposed on, wherein the substrate has a relative permittivity of less than 2.

7. The apparatus of claim 1, wherein the connection from the electrotextile antenna and the printed circuit board comprises a wire comprising a first end and a second end, wherein the first end is electrically connected to an end of the electrotextile antenna and the second end is electrically connected to a portion of the printed circuit board so that the electrotextile antenna can receive the electrical signals from the electronic components on the printed circuit board.

8. The apparatus of claim 1, wherein the electrotextile antenna has a thickness of at least 0.08 millimeters.

9. The apparatus of claim 1, further comprising:

a substrate whereby the electrotextile antenna is attached to the substrate; and

a circuit connected to the electrotextile antenna and configured to generate and send RFID interrogation signals through the electrotextile antenna.

10. The apparatus of claim 1, wherein the electrotextile antenna is configured to transmit and receive signals at 900 MHz.

11. A system for reading transponders, the system comprising:

an RFID reading circuit; and

an electrotextile antenna comprising conductive elements on a substrate, wherein the electrotextile antenna comprises a conductive, metalized fabric that comprises at least two metals and has a conductivity of between 1.0×

10⁵ Siemens/meter and 5.0×

10⁵ Siemens/meter, wherein the electrotextile antenna comprises conductive elements and communicates with the RFID reading circuit and RFID tags, wherein the electrotextile antenna is electrically connected to the RFID reading circuit for reading RFID transponders in a corresponding interrogation zone,

wherein the electrotextile antenna is disposed on a substrate that is connected to a printed circuit board such that a connection between the electrotextile antenna and the printed circuit board comprises electrically connecting a portion of the electrotextile antenna to a portion of the printed circuit board so that the electrotextile antenna can receive electrical signals via the printed circuit board.

12. The system of claim 11, wherein the electrotextile antenna comprises a woven polyester textile coated using pure copper.

13. The system of claim 11, wherein the electrotextile antenna comprises a woven polyester textile plated with copper and nickel.

14. The system of claim 11, wherein the electrotextile antenna comprises a conductive metalized nylon fabric plated with nickel, copper and silver.

15. The system of claim 11, wherein the electrotextile antenna is electrically connected to the printed circuit board via the connection comprising a wire or direct soldering without being physically connected to a substrate.

16. The system of claim 11, wherein the one or more conductive feed lines are spatially separated from the one or more conductive cell patches.

17. A method of manufacture of an electrotextile RFID antenna comprising:

blending or coating portions of a flexible textile material with at least two metals, resulting in electrotextile material having a conductivity of between 1.0×

10⁵ Siemens/meter and 5.0×

10⁵ Siemens/meter;

forming an electrotextile antenna thereby to communicate with RFID transponders, the electrotextile antenna formed on a substrate with the electrotextile material and comprising two or more conductive cell patches capactively coupled together and one or more conductive feed lines;

electrically coupling the one or more conductive feed lines with the one or more conductive cell patches creating a radiative pattern on the antenna from the coupling that reads RFID transponders in a corresponding interrogation zone; and

electrically connecting a portion of the electrotextile antenna to an RFID circuit so that the electrotextile antenna transmits interrogation signals generated by the RFID circuit to the RFID transponders and receives response signals from the RFID transponders when reading RFID transponders in the corresponding interrogation zone; and

disposing the electrotextile antenna on a substrate different from but connected to a printed circuit board, connecting the electrotextile antenna and the printed circuit board by electrically connecting a portion of the electrotextile antenna to a portion of the printed circuit board so that the electrotextile antenna can receive electrical signals via the printed circuit board.

18. The method of claim 17, further comprising attaching the electrotextile antenna to the substrate, the substrate being separate from a printed circuit board.

19. The method of claim 17, further comprising maintaining the electrotextile antenna as a freestanding antenna so that the electrotextile antenna is not attached the substrate.