Printed electrode catheter

• US 10,178,960 B2
• Filed: 10/09/2015
• Issued: 01/15/2019
• Est. Priority Date: 02/11/2013
• Status: Active Grant

• Current Assignee: St. Jude Medical (Abbott Laboratories Incorporated)
• Original Assignee: St. Jude Medical (Abbott Laboratories Incorporated)
• Inventors: Kirschenman, Mark B.
• Primary Examiner(s): Cohen, Lee S
• Application Number:
  US14/879,575
• Publication Number:
  US 20160129223A1
• Time in Patent Office: 1,194 Days
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/00642 with feedback, i.e. closed loop control
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 5/287 Holders for multiple electrodes, e.g. electrode catheters for electrophysiological study [EPS]
• CPC Class Codes: A61B 5/6885 Monitoring or controlling sensor contact pressure
• CPC Class Codes: A61M 2205/332 Force measuring means
• CPC Class Codes: A61M 25/01 Introducing, guiding, advancing, emplacing or holding catheters A61M25/10 takes precedence
• CPC Class Codes: A61N 1/056 Transvascular endocardial electrode systems
• CPC Class Codes: G01L 1/005 by electrical means and not provided for in G01L1/06 - G01L1/22
• CPC Class Codes: G01L 1/16 using properties of piezoelectric devices
• CPC Class Codes: G01L 5/00 Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes

Abstract

An elongate medical device may comprise an elongate tubular body, an electrode, and a trace. The elongate tubular body may comprise a distal end portion and a proximal end portion, the body defining a longitudinal axis. The electrode may comprise electrically-conductive ink extending circumferentially about a portion of the distal end portion. The trace may comprise electrically-conductive ink, electrically coupled with the electrode, extending proximally from the electrode.

Claims

1. An elongate medical device comprising:

an elongate tubular body defining a longitudinal axis with a body proximal portion and a body distal portion;

an electrode comprising an electrically-conductive ink extending circumferentially about an exterior portion of the elongate tubular body, wherein the electrode is located on the body distal portion;

a trace comprising electrically-conductive ink electrically coupled with the electrode, the trace extending longitudinally from the electrode, wherein a first portion of the trace is on the body distal portion and a second portion of the trace is on the body proximal portion; and

a force sensor comprising a semiconductive layer radially disposed between a first electrically-conductive layer and a second electrically-conductive layer, the force sensor extending along a portion of the elongate tubular body,

wherein the body proximal portion comprises a first material with a first melting temperature and the body distal portion comprises a second material with a second melting temperature where the second melting temperature is higher than the first melting temperature.

2. The elongate medical device of claim 1, wherein the force sensor further comprises a first electrically insulative layer radially disposed outward of the first conductive layer.

3. The elongate medical device of claim 1, wherein a distal end portion of the elongate tubular body comprises a circular shape configured to curl about the longitudinal axis.

4. The elongate medical device of claim 1, further comprising:

a plurality of electrodes, each electrode comprising electrically-conductive ink extending circumferentially about an exterior portion of the elongate tubular body;

a plurality of traces, each comprising electrically-conductive ink, each trace electrically coupled with a respective one of the plurality of electrodes, each trace extending longitudinally from the respective one of the plurality of electrodes; and

a plurality of force sensors, each force sensor comprising a semiconductive layer disposed radially between a first conductive layer and a second conductive layer extending along a portion of the elongate tubular body.

5. The elongate medical device of claim 4, wherein the plurality of force sensors and the plurality of electrodes are disposed in an alternating pattern along the length of the elongate tubular body.

6. The elongate medical device of claim 1, wherein the semiconductive layer further comprises semiconductive layer grid lines.

7. The elongate medical device of claim 6, wherein at least one of the first electrically-conductive layer and the second electrically-conductive layer comprise conductive grid lines corresponding to the semiconductive layer grid lines.

8. The elongate medical device of claim 1, wherein a portion of the trace comprises laser sintered ink.