Disposable cassette and system for dialysis

• US 10,179,200 B2
• Filed: 11/10/2017
• Issued: 01/15/2019
• Est. Priority Date: 07/19/2002
• Status: Expired due to Term

• Current Assignee: Baxter Healthcare SA (Baxter International Inc.), Baxter International Inc.
• Original Assignee: Baxter Healthcare SA (Baxter International Inc.), Baxter International Inc.
• Inventors: Childers, Robert W., Brown, David S., Wariar, Ramesh, Karoor, Sujatha, Din, Shahid, Martis, Leo, Buchmann, Cody, Soltys, Paul
• Primary Examiner(s): Eisenberg, Rebecca E
• Application Number:
  US15/809,628
• Publication Number:
  US 20180078691A1
• Time in Patent Office: 431 Days
• CPC Class Codes: A61M 1/1524 the interface providing means for actuating on functional elements of the cassette, e.g. plungers
• CPC Class Codes: A61M 1/153 the cassette being adapted for heating or cooling the treating fluid, e.g. the dialysate or the treating gas
• CPC Class Codes: A61M 1/154 with sensing means or components thereof
• CPC Class Codes: A61M 1/155 with treatment-fluid pumping means or components thereof
• CPC Class Codes: A61M 1/1561 at least one cassette surface or portion thereof being flexible, e.g. the cassette having a rigid base portion with preformed channels and being covered with a foil
• CPC Class Codes: A61M 1/1565 Details of valves
• CPC Class Codes: A61M 1/159 specially adapted for peritoneal dialysis
• CPC Class Codes: A61M 1/1656 Apparatus for preparing dialysates
• CPC Class Codes: A61M 1/1658 Degasification
• CPC Class Codes: A61M 1/166 Heating for sterilisation A61M1/1686
• CPC Class Codes: A61M 1/1696 with dialysate regeneration
• CPC Class Codes: A61M 1/28 Peritoneal dialysis ; Other peritoneal treatment, e.g. oxygenation
• CPC Class Codes: A61M 1/284 Continuous flow peritoneal dialysis [CFPD]
• CPC Class Codes: A61M 1/285 Catheters therefor
• CPC Class Codes: A61M 1/287 Dialysates therefor
• CPC Class Codes: A61M 1/288 Priming priming in extracorporeal blood circuits A61M1/3643
• CPC Class Codes: A61M 2202/0413 Blood
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/3327 Measuring

Abstract

A disposable cassette and system for dialysis are disclosed. An example disposable cassette includes a rigid portion, a fluid source inlet configured to be placed in fluid communication with a fluid source, and a fluid pumping receptacle placed in fluid communication with the fluid source inlet. The fluid pumping receptacle is configured to operate with a fluid pump actuator to pump fluid from the fluid source. The example disposable cassette also includes a dampening chamber formed as part of the rigid portion and in fluid communication with the fluid pumping receptacle. The dampening chamber is sized and arranged to reduce pressure fluctuations in the fluid delivered from the fluid pumping receptacle. The example disposable cassette further includes an outlet in fluid communication with the dampening chamber. The outlet provides dialysis fluid for a dialysis treatment.

Claims

1. A disposable cassette for a dialysis treatment comprising:

a rigid portion;

a fluid source inlet configured to be placed in fluid communication with a fluid source;

a fluid pumping receptacle placed in fluid communication with the fluid source inlet, the fluid pumping receptacle configured to operate with a fluid pump actuator to pump fluid from the fluid source;

a dampening chamber formed as part of the rigid portion and in fluid communication with the fluid pumping receptacle, the dampening chamber sized and arranged to reduce pressure fluctuations in the fluid delivered from the fluid pumping receptacle;

an outlet in fluid communication with the dampening chamber, the outlet for providing dialysis fluid for the dialysis treatment; and

a valve chamber located between the dampening chamber and the outlet, the valve chamber configured to operate with a valve actuator to control a flow of the dialysis fluid to the outlet.

2. The disposable cassette of claim 1, further comprising a concentrate inlet for communication fluidly with a concentrate source.

3. The disposable cassette of claim 2, wherein fluid from the fluid source is mixed with concentrate from the concentrate source to form the dialysis fluid.

4. The disposable cassette of claim 3, wherein the fluid from the fluid source is mixed with the concentrate downstream from the dampening chamber.

5. The disposable cassette of claim 1, further comprising a sensor chamber formed as part of the rigid portion and in fluid communication with at least one of the fluid pumping receptacle and the dampening chamber.

6. The disposable cassette of claim 1, wherein the dampening chamber is a first dampening chamber, and wherein the rigid portion further includes a second dampening chamber in fluid communication with the first dampening chamber and configured to further reduce pressure fluctuations in the fluid.

7. The disposable cassette of claim 1, which includes at least one flexible membrane sealed to the rigid portion to collectively form the dampening chamber.

8. The disposable cassette of claim 1, wherein the valve chamber is a first valve chamber and the valve actuator is a first valve actuator, and

wherein the disposable cassette further includes a second valve chamber located between the fluid pumping receptacle and the fluid source inlet, the second valve chamber configured to operate with a second valve actuator to control a flow of the fluid from the fluid source.

9. The disposable cassette of claim 1, wherein the fluid pumping receptacle is a pumping chamber or tube.

10. A disposable cassette comprising:

an fluid source inlet configured to be placed in fluid communication with a fluid source;

a concentrate inlet configured to be placed in fluid communication with a concentrate source;

a fluid pumping receptacle in fluid communication with the fluid source inlet, the fluid pumping receptacle configured to operate with a fluid pump actuator to pump fluid from the fluid source;

a dampening chamber in fluid communication with the fluid pumping receptacle and configured to reduce pressure fluctuations in the fluid delivered from the fluid pumping receptacle;

a concentrate pumping receptacle in fluid communication with the concentrate inlet, the concentrate pumping receptacle configured to operate with a concentrate pump actuator to pump concentrate from the concentrate source to mix with the fluid from the dampening chamber;

a sensor chamber operable with an external sensor to measure a property of at least one of the pumped fluid or the mixed fluid; and

an outlet positioned to deliver the mixed fluid for a dialysis treatment.

11. The disposable cassette of claim 10, which includes a rigid portion forming at least part of at least one of the fluid source inlet, the outlet, the concentrate inlet, the fluid pumping receptacle, the dampening chamber, the sensor chamber, or the concentrate pumping receptacle.

12. The disposable cassette of claim 11, which includes at least one flexible membrane secured to the rigid portion to collectively form at least one of the fluid pumping receptacle, the dampening chamber, the sensor chamber, or the concentrate pumping receptacle.

13. The disposable cassette of claim 10, which operates as part of a disposable set including the concentrate source, wherein the concentrate source is an electrolyte fluid source or an osmotic agent fluid source.

14. The disposable cassette of claim 10, wherein at least one of the fluid pumping receptacle or the concentrate pumping receptacle is a pumping chamber or tube.

15. A dialysis system comprising:

a dialysis machine configured to provide a dialysis treatment to a patient, the dialysis machine including a fluid pump actuator and a sensor;

a fluid source; and

a pumping cassette in fluid communication with the fluid source, the pumping cassette including

a fluid pumping receptacle in fluid communication with the fluid source, the fluid pumping receptacle configured to operate with the fluid pump actuator to pump fluid from the fluid source,

a dampening chamber in fluid communication with the fluid pumping receptacle and configured to reduce pressure fluctuations in the fluid delivered from the fluid pumping receptacle,

a sensor chamber operable with the sensor and in fluid communication with at least one of the fluid pumping receptacle or the dampening chamber, and

an outlet in fluid communication with the dampening chamber and positioned to deliver mixed fluid for the dialysis treatment, the mixed fluid including fluid from the fluid source and a concentrate,

wherein the sensor is configured to measure a property of the mixed fluid in the sensor chamber.

16. The dialysis system of claim 15, which includes a concentrate source,

wherein the dialysis machine includes a concentrate pump actuator;

and

the pumping cassette includes a concentrate pumping receptacle in fluid communication with the concentrate source, the concentrate pumping receptacle configured to operate with the concentrate pump actuator to pump the concentrate from the concentrate source.

17. The dialysis system of claim 15, wherein the pumping cassette includes a rigid portion forming at least part of at least one of the outlet, the fluid pumping receptacle, the sensor chamber, or the dampening chamber.

18. The dialysis system of claim 17, wherein the pumping cassette includes at least one flexible membrane secured to the rigid portion to collectively form at least one of the fluid pumping receptacle or the dampening chamber.

19. The dialysis system of claim 15, wherein the fluid source is a dialysate fluid source.

20. The dialysis system of claim 15, wherein the fluid pumping receptacle is a pumping chamber or tube.