Anodic oxide coating, treatment method therefor, and piston for internal combustion engine

• US 10,179,956 B2
• Filed: 03/26/2015
• Issued: 01/15/2019
• Est. Priority Date: 03/27/2014
• Status: Active Grant

• Current Assignee: Suzuki Motor Corporation
• Original Assignee: Suzuki Motor Corporation
• Inventors: Murakami, Haruhiko, Fujita, Masahiro
• Primary Examiner(s): Katz, Vera
• Application Number:
  US14/776,468
• Publication Number:
  US 20160122894A1
• Time in Patent Office: 1,391 Days
• Field of Search: None
• CPC Class Codes: C25D 11/024 Anodisation under pulsed or modulated current or potential
• CPC Class Codes: C25D 11/12 Anodising more than once, e.g. in different baths
• CPC Class Codes: C25D 11/246 for sealing layers
• CPC Class Codes: C25D 7/04 Tubes; Rings; Hollow bodies
• CPC Class Codes: F02F 3/10 having surface coverings F02F3/02 takes precedence
• CPC Class Codes: F02F 3/12 on piston heads

Abstract

Provided are an anodic oxide coating for an aluminum-based material, a treatment method therefor, and a piston for an internal combustion engine, the anodic oxide coating having both high heat insulation properties and high corrosion resistance, high durability and high impact resistance, and high water-repellent and oil-repellent functions. The treatment method includes the steps of: forming a second anodic oxide coating 2b by application of AC-DC superimposition electrolysis to an aluminum-based material 1; and, after the step, forming a first anodic oxide coating 2a by application of direct-current electrolysis to the aluminum-based material 1, wherein the second anodic oxide coating 2b is formed on the first anodic oxide coating 2a.

Claims

1. An anodic oxide coating, comprising at least:

a first anodic oxide coating on a surface of an aluminum-based material;

a second anodic oxide coating on a surface of the first anodic oxide coating; and

an additional layer including at least one anodic oxide coatings and provided between the aluminum-based material and the first and second anodic oxide coatings,

wherein the first anodic oxide coating is between the aluminum-based material and the second anodic oxide coating,

wherein the first anodic oxide coating has more pores therein than the second anodic oxide coating,

wherein the second anodic oxide coating has a random orientation by applying AC-DC superimposition electrolysis, and

wherein the anodic oxide coatings of the additional layer include an anodic oxide coating which is the same as the first anodic oxide coating and an anodic oxide coating which is the same as the second anodic oxide coating formed in an alternate manner.

2. The anodic oxide coating according to claim 1, wherein the first anodic oxide coating is obtained by application of direct-current electrolysis.

3. A piston for an internal combustion engine, comprising the anodic oxide coating according to claim 1.

4. The anodic oxide coating according to claim 1, wherein the second anodic oxide coating is an outermost surface of the anodic oxide coating.

5. The anodic oxide coating according to claim 1, wherein the first anodic oxide coating has a regular orientation by applying direct current electrolysis.

6. The anodic oxide coating according to claim 1, wherein the first anodic oxide coating is in direct contact with the surface of the aluminum-based material.

7. The anodic oxide coating according to claim 1, wherein the second anodic oxide coating has a greater density than the first anodic oxide coating.

8. The anodic oxide coating according to claim 1, wherein the second anodic oxide coating has smaller pores than the first anodic oxide coating.

9. The anodic oxide coating according to claim 1, wherein the second anodic oxide coating comprises a plurality of pores, and wherein at least a portion of the plurality of pores of the second anodic oxide coating extend only partially through the second anodic oxide coating between a first surface and a second surface of the second anodic oxide coating.

10. The anodic oxide coating according to claim 1, wherein the second anodic oxide coating comprises a plurality of pores, and wherein at least a portion of the plurality of pores of the second anodic oxide coating comprise multiple branches.