Non-contact rotary fader

• US 10,180,818 B2
• Filed: 09/10/2014
• Issued: 01/15/2019
• Est. Priority Date: 09/10/2014
• Status: Active Grant

• Current Assignee: Sound Devices, LLC (Audiotonix Ltd.)
• Original Assignee: Sound Devices, LLC (Audiotonix Ltd.)
• Inventors: Anderson, Matt, Popovich, Steven, Isaacs, Paul, McDonald, Jason
• Primary Examiner(s): Tsang, Fan S
• Assistant Examiner(s): Siegel, David
• Application Number:
  US14/482,779
• Publication Number:
  US 20160070275A1
• Time in Patent Office: 1,588 Days
• CPC Class Codes: G06F 3/165 Management of the audio stream, e.g. setting of volume, audio stream path
• CPC Class Codes: G10H 1/46 Volume control
• CPC Class Codes: G10H 2220/311 with controlled tactile or haptic feedback effect; output interfaces therefor
• CPC Class Codes: H01H 2003/008 with a haptic or a tactile feedback controlled by electrical means, e.g. a motor or magnetofriction
• CPC Class Codes: H04H 60/04 Studio equipment; Interconnection of studios

Abstract

A rotary fader apparatus includes a fader control knob that is directly attached to the rotor of a non-contact electrical motor. The apparatus may produce a fade effect based on the rotational position of the fader control knob and may be automated through signals to the motor. Such a rotary fader apparatus may be used, for example, in audio mixing applications to provide automated or manual rotary control of track fading. The motor may also be used to alter the feel of the movement of the fader control knob and/or provide tactile feedback in response to mixing parameters or signal properties.

Claims

1. A fader apparatus comprising:

a fader control knob directly attached to a rotor of a non-contact motor, wherein the rotor surrounds a stator of the non-contact motor, and wherein the non-contact motor is a three-phase, direct current electric motor;

a sensor system configured to detect a rotational position of the rotor; and

control circuitry configured to cause a fade effect in accordance with the detected rotational position of the rotor,

wherein the fader control knob is configured to move along one or more axes, wherein a position of the fader control knob along each of the one or more axes is assigned at least one audio function, and wherein the stator is moveable to achieve the at least one audio function.

2. The fader apparatus of claim 1, further configured to:

receive a signal representing a first desired fade effect; and

in response to the received signal, provide torque sufficient to rotate the fader control knob to a position associated with the first desired fade effect.

3. The fader apparatus of claim 2, wherein the sensor system is configured to detect a user-interaction moving the fader control knob to a second desired position different than the position associated with the first desired fade effect, and wherein the control circuitry is configured to cause a second desired fade effect associated with the second desired position rather than the first desired fade effect, in response to the sensor system detecting the user-interaction.

4. The fader apparatus of claim 3, wherein the sensor system is configured to transmit, to an electronic memory, indications of the second desired position of the fader control knob.

5. The fader apparatus of claim 1, wherein the sensor system comprises one or more Hall-effect sensors configured to generate signals indicative of the rotational position of the rotor, in accordance with magnetic changes detected at the sensor system.

6. The fader apparatus of claim 5, wherein the Hall-effect sensors are further configured to:

generate signals indicative of a translational position of the rotor; and

communicate the signals indicative of the translational position of the rotor to the control circuitry, wherein the control circuitry is configured to alter the fade effect in accordance with the indicated translational position of the rotor.

7. The fader apparatus of claim 1, further comprising a pushbutton mounted within a movement range of the rotor, and wherein the pushbutton is configured to communicate a translational position of the rotor to the control circuitry.

8. The fader apparatus of claim 1, wherein the rotor comprises a permanent-magnet rotor portion.

9. The fader apparatus of claim 1, further configured to:

receive a signal representing a desired feel effect for the fader control knob;

receive, from the sensor system, an indication of a user-interaction with the fader control knob; and

responsively control a stator current to provide a predetermined proportion of torque associated with the desired feel effect.

10. The fader apparatus of claim 9, further comprising a database that associates a set of feel-effect options with procedures for creating a predetermined torque pattern for each of the set of feel-effect options.

11. The fader apparatus of claim 1, wherein current through the stator of the non-contact motor creates a torque pattern as a function of the rotational position of the rotor to provide a set of stable rotation positions of the rotor.

12. The fader apparatus of claim 11, wherein the set of stable rotational positions are programmable, and wherein a top plate situated under the fader control knob comprises markings that corresponds with second markings on the fader control knob to indicate positions for the fader control knob associated with the set of stable rotational positions of the rotor.

13. The fader apparatus of claim 1, further configured to:

receive control signals indicating a change in a notch configuration; and

in response to receiving the control signals, adjust current to the stator to change at least one of a location of positions and a number of positions of a set of stable rotational positions of the rotor.

14. The fader apparatus of claim 11, wherein the set of stable positions represent a number of programmable decibel levels for a fade effect of an audio signal.

15. The fader apparatus of claim 1, wherein the apparatus is integrated into an audio mixer system.

16. The fader apparatus of claim 1, wherein the apparatus is integrated into a video or audio recording system.

32. The fader apparatus of claim 1, wherein the fader control knob comprises an axial shaft that passes through a center of the stator.

17. A method for using a rotary fader apparatus, the method comprising:

detecting, by a sensor system, a rotational position of a rotor of a non-contact motor, wherein the rotor is directly attached to a fader control knob, wherein the rotor surrounds a stator of the non-contact motor, and wherein the non-contact motor is a three-phase, direct current electric motor; and

in response to detecting the rotational position, control circuitry causing a fade effect in accordance with the detected rotational position of the rotor,

wherein the fader control knob is configured to move along one or more axes, wherein a position of the fader control knob along each of the one or more axes is assigned at least one audio function, and wherein the stator is moveable to achieve the at least one audio function.

18. The method of claim 17, further comprising:

receiving a signal representing a first desired fade effect; and

in response to the received signal, providing torque sufficient to rotate the fader control knob to a position associated with the first desired fade effect.

19. The method of claim 18, further comprising:

detecting a user-interaction that moves the fader control knob to a second position different than the position associated with the first desired fade effect; and

causing a second desired fade effect associated with the second position rather than the first desired fade effect, in response to detecting the user-interaction.

20. The method of claim 17, further comprising:

receiving a signal representing a desired feel effect for the fader control knob;

receiving, from a sensor system, an indication of a user-interaction with the fader control knob; and

responsively controlling a stator current to provide a predetermined proportion of torque associated with the desired feel effect.

21. The method of claim 20, wherein the desired feel effect comprises a desired mass for the fader control knob, and wherein the predetermined proportion of torque is perceptually equivalent to a sensation experienced in turning another fader control knob with a physical mass equal to the desired mass.

22. The method of claim 20, wherein responsively controlling the stator current comprises accessing a database that associates a set of feel-effect options with procedures for creating a predetermined torque pattern for each of the set of feel-effect options.

23. A fader apparatus comprising:

a fader control knob attached to a rotor of a non-contact motor, wherein the rotor surrounds a stator of the non-contact motor, wherein the non-contact motor is a three-phase, direct current electric motor, and wherein the rotor is configured to provide torque sufficient to rotate the fader control knob to a position associated with a desired fade effect, and

wherein current through the stator of the non-contact motor is controlled to provide the torque of the non-contact motor associated with a desired feel effect when being operated by a user, and

wherein the fader control knob is configured to move along one or more axes, wherein a position of the fader control knob along each of the one or more axes is assigned at least one audio function, and wherein the stator is moveable to achieve the at least one audio function.

24. The fader apparatus of claim 23, wherein providing the torque of the non-contact motor comprises providing an end-stop at a predetermined rotational limit.

25. The fader apparatus of claim 23, wherein providing the torque of the non-contact motor comprises:

receiving an indication of an alert state in a processing system coupled to the fader apparatus; and

using the non-contact motor to provide a buzzing sensation to the fader control knob.

26. The fader apparatus of claim 23, wherein providing the torque of the non-contact motor comprises using the non-contact motor to provide a notch-effect at each of a set of stable rotational positions.

27. The fader apparatus of claim 23, wherein the fader apparatus is further configured to:

receive control signals indicating a change in a notch configuration; and

in response to receiving the control signals, adjust the current through the stator to change at least one of a location of positions and a number of positions of a set of stable rotational positions of the fader control knob.

28. The fader apparatus of claim 27, further comprising changeable markings indicating knob orientations corresponding to the set of stable rotational positions, wherein the changeable markings are controlled by a system configured to change the markings in accordance with changes in the set of stable rotational positions.

29. The fader apparatus of claim 23, wherein the desired feel effect comprises at least one of a friction effect, a viscosity effect, a perceived-mass effect, a stabilization effect, a programmable texture, a simulated spring load and an audible tick.

30. The fader apparatus of claim 29, wherein the current through the stator of the non-contact motor is set to zero when the desired feel effect involves no user interaction with the fader control knob and the fader control knob is not being moved to a new position corresponding to a new fade effect.

31. The fader apparatus of claim 23, wherein the desired feel effect comprises a viscosity effect configured to prevent abrupt movements of the fader control knob.