Article of footwear with flexible reinforcing plate

• US 10,182,611 B2
• Filed: 09/07/2016
• Issued: 01/22/2019
• Est. Priority Date: 10/20/2009
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Auger, Perry W., Cavaliere, Sergio
• Primary Examiner(s): Kavanaugh, Ted
• Application Number:
  US15/258,067
• Publication Number:
  US 20160374426A1
• Time in Patent Office: 867 Days
• Field of Search: 36102, 36103, 36 59 R, 36 67 A, 36 67 D, 36 67 R, 36126-128
• CPC Class Codes: A43B 13/026 Composites, e.g. carbon fibre or aramid fibre; the sole, one or more sole layers or sole part being made of a composite
• CPC Class Codes: A43B 13/04 Plastics, rubber or vulcanised fibre
• CPC Class Codes: A43B 13/122 characterised by the outsole or external layer
• CPC Class Codes: A43B 13/125 characterised by the midsole or middle layer
• CPC Class Codes: A43B 13/14 characterised by the constructive form
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/184 the structure protruding from the outsole
• CPC Class Codes: A43B 13/186 Differential cushioning region, e.g. cushioning located under the ball of the foot resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32
• CPC Class Codes: A43B 13/188 Differential cushioning regions
• CPC Class Codes: A43B 13/223 Profiled soles
• CPC Class Codes: A43B 5/02 Football boots or shoes, i.e. for soccer, football or rugby
• CPC Class Codes: A43C 15/02 attached to the sole
• CPC Class Codes: A43C 15/16 Studs or cleats for football or like boots
• CPC Class Codes: A43C 15/161 characterised by the attachment to the sole
• CPC Class Codes: A43C 15/167 frusto-conical or cylindrical
• CPC Class Codes: A43C 15/168 with resilient means, e.g. shock absorbing means

Abstract

A sole structure for an article of footwear is disclosed. The sole structure includes a reinforcing plate and/or a lasting board. The reinforcing plate and/or lasting board includes a first flange portion corresponding to a big toe of a foot and a second flange portion corresponding to a ball region of a foot. The first flange portion and the second flange portion each include a cleat member.

Claims

1. A sole structure for an article of footwear, comprising:

a reinforcing plate defining a first flex groove and a second flex groove;

a first filling portion extending through the first flex groove; and

a second filling portion extending through the second flex groove;

wherein each of the first filling portion and the second filling portion has an elasticity greater than an elasticity of the reinforcing plate;

wherein the first flex groove extends from a first flex groove first end at a central portion of the reinforcing plate, in an approximately lateral direction toward a first flex groove second end at a medial side of the reinforcing plate;

wherein the second flex groove extends from a second flex groove first end at the central portion of the reinforcing plate, in an approximately lateral direction toward a second flex groove second end at the medial side of the reinforcing plate;

wherein the second flex groove is disposed farther from a forward edge of the sole structure than the first flex groove;

wherein the first flex groove and the second flex groove form a flange portion of the reinforcing plate;

wherein the flange portion has a first end portion connected to the central portion of the reinforcing plate and a second end portion extending to an outer peripheral portion of the reinforcing plate;

wherein the first flex groove first end is separated from the second flex groove first end at the central portion to define the first end portion of the flange portion and a bending region disposed adjacent to the central portion of the reinforcing plate;

wherein the flange portion is aligned with a cleat member;

wherein the flange portion corresponds to a ball region of a foot; and

wherein the flange portion bends at the bending region and moves independently from a remaining portion of the reinforcing plate.

2. The sole structure according to claim 1, wherein the first flex groove increases in width from the first flex groove first end to the first flex groove second end, and the second flex groove increases in width from the second flex groove first end to the second flex groove second end.

3. The sole structure according to claim 1, wherein the flange portion increases in thickness moving in a direction from the first end portion to the second end portion.

4. The sole structure according to claim 1, wherein the flange portion extends a length from the first end portion to the second end portion, and

wherein the flange portion has a symmetric shape about a central axis through the length of the flange portion.

5. The sole structure according to claim 1, wherein the sole structure further comprises an outer member attached to a ground-facing surface of the reinforcing plate;

wherein the outer member includes an outer member flange portion attached to the flange portion of the reinforcing plate; and

wherein a cleat member is mounted to the outer member flange portion.

6. The sole structure according to claim 5, wherein the outer member flange portion and the flange portion of the reinforcing plate have substantially similar shapes.

7. The sole structure according to claim 1, wherein the first filling portion and the second filling portion are joined to one another.

8. The sole structure according to claim 1, wherein an elasticity of the first filling portion is different from an elasticity of the second filling portion.

9. The sole structure according to claim 1, wherein, in response to a force applied in either of an upward direction and a downward direction during use, the flange portion of the reinforcing plate bends at the bending region such that a vertical position of the flange portion is different from a vertical position of the remaining portion of the reinforcing plate;

and

wherein the first filling portion and the second filling portion stretch to accommodate increased widening of the first flex groove and the second flex groove, respectively, as the flange portion bends.

10. The sole structure according to claim 1, wherein the sole structure further comprises a lasting board;

and

wherein the lasting board defines a first lasting board flex groove and a second lasting board flex groove that are arranged in a substantially similar configuration as the first flex groove and the second flex groove of the reinforcing plate, respectively.

11. The sole structure according to claim 10, wherein the lasting board is confined to a forefoot portion of the sole structure.

12. The sole structure according to claim 1, further comprising:

a cleat member aligned with the flange portion of the reinforcing plate;

a plurality of other cleat members aligned with the remaining portion of the reinforcing plate; and

wherein the cleat member moves with the flange portion and independently from the plurality of other cleat members when the flange portion bends.

13. The sole structure according to claim 1, wherein the bending region extends between the first flex groove first end and the second flex groove first end.

14. A sole structure for an article of footwear, comprising:

a reinforcing plate defining a first flex groove and a second flex groove;

a first filling portion extending through the first flex groove; and

a second filling portion extending through the second flex groove;

wherein each of the first filling portion and the second filling portion has an elasticity greater than an elasticity of the reinforcing plate;

wherein the first flex groove extends from a first flex groove first end at a central portion of the reinforcing plate, in an approximately lateral direction toward a first flex groove second end at a medial side of the reinforcing plate;

wherein the second flex groove extends from a second flex groove first end at the central portion of the reinforcing plate, in an approximately lateral direction toward a second flex groove second end at the medial side of the reinforcing plate;

wherein a flange portion of the reinforcing plate is defined between the first flex groove and the second flex groove;

wherein the flange portion has a first end portion connected to a central portion of the reinforcing plate and a second end portion extending to an outer peripheral portion of the reinforcing plate;

wherein the first flex groove first end is disposed adjacent to the first end portion of the flange portion and the second flex groove first end is disposed adjacent to the first end portion of the flange portion;

wherein a bending region of the flange portion extends between the first flex groove first end and the second flex groove first end, the flange portion being configured to bend at the bending region with respect to a remaining portion of the reinforcing plate beyond the flange portion;

a cleat member disposed within a periphery of the flange portion;

a plurality of remaining cleat members disposed within a periphery of the remaining portion of the reinforcing plate; and

wherein the cleat member moves independently from the plurality of remaining cleat members when the flange portion bends at the bending region.

15. The sole structure according to claim 14, wherein the flange portion of the reinforcing plate bends about the bending region in a vertical direction such that the cleat member displaces vertically to a different vertical position than the plurality of remaining cleat members.

16. The sole structure according to claim 15, wherein the flange portion is configured to bend downwardly in response to a downward force applied by a portion of a user'"'"'s foot during use;

and

wherein the flange portion is configured to bend upwardly in response to an upward force applied by an uneven ground surface.

17. The sole structure according to claim 14, wherein the bending region extends between the first flex groove first end and the second flex groove first end.

18. A sole structure for an article of footwear, comprising:

a reinforcing plate defining a first flex groove and a second flex groove; and

a lasting board defining a first lasting board flex groove and a second lasting board flex groove that are arranged in a substantially similar configuration as the first flex groove and the second flex groove of the reinforcing plate, respectively;

wherein the first flex groove extends from a first flex groove first end at a central portion of the reinforcing plate, in an approximately lateral direction toward a first flex groove second end at a medial side of the reinforcing plate;

wherein the second flex groove extends from a second flex groove first end at the central portion of the reinforcing plate, in an approximately lateral direction toward a second flex groove second end at the medial side of the reinforcing plate;

wherein the second flex groove is disposed farther from a forward edge of the sole structure than the first flex groove;

wherein the first flex groove and the second flex groove form a flange portion of the reinforcing plate;

wherein the flange portion has a first end portion connected to the central portion of the reinforcing plate and a second end portion extending to an outer peripheral portion of the reinforcing plate;

wherein the first flex groove first end is separated from the second flex groove first end at the central portion to define the first end portion of the flange portion and a bending region disposed adjacent to the central portion of the reinforcing plate;

wherein the flange portion is aligned with a cleat member;

wherein the flange portion corresponds to a ball region of a foot; and

wherein the flange portion bends at the bending region and moves independently from a remaining portion of the reinforcing plate.

19. The sole structure according to claim 18, wherein the lasting board is disposed in a forefoot portion of the sole structure.