Footwear upper incorporating a knitted component with collar and throat portions

• US 10,182,617 B2
• Filed: 11/20/2012
• Issued: 01/22/2019
• Est. Priority Date: 11/20/2012
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Craig, Kenneth T.
• Primary Examiner(s): Gracz, Katharine
• Application Number:
  US13/681,842
• Publication Number:
  US 20140137433A1
• Time in Patent Office: 2,254 Days
• Field of Search: 36 88, 36 10, 36 45, 36 47, 36 55, 2239, 66169 R, 66185, 66186, 66190
• CPC Class Codes: A43B 1/04 braided, knotted, knitted or crocheted
• CPC Class Codes: A43B 23/0205 characterised by the material material of the lining A43B23/07, material of toe stiffeners or heel stiffeners A43B23/08
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/024 Different layers of the same material
• CPC Class Codes: A43B 23/025 assembled by stitching
• CPC Class Codes: A43B 23/0275 with a part of the upper particularly rigid, e.g. resisting articulation or torsion
• CPC Class Codes: A43B 23/0295 Pieced uppers
• CPC Class Codes: A43B 5/06 Running shoes; Track shoes
• CPC Class Codes: A43C 1/04 with rings or loops
• CPC Class Codes: D04B 1/108 Gussets, e.g. pouches or heel or toe portions
• CPC Class Codes: D04B 1/22 specially adapted for knitting goods of particular configuration
• CPC Class Codes: D10B 2403/023 Fabric with at least two, predominantly unlinked, knitted or woven plies interlaced with each other at spaced locations or linked to a common internal co-extensive yarn system
• CPC Class Codes: D10B 2501/043 Footwear

Abstract

An article of footwear may include an upper having a knitted component formed of unitary knit construction. The knitted component includes a collar portion and a throat portion. The collar portion has a cylindrical configuration and the throat portion extends outward from the collar portion. In some configurations, the collar portion and the throat portion form (a) a first area of an exterior surface of the upper and (b) a first area of an interior surface of the upper. The upper may also include a cover component secured to the knitted component and forming (a) a second area of the exterior surface of the upper and (b) a second area of the interior surface of the upper.

Claims

1. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a knitted component including a collar portion and a throat portion, wherein the collar portion and the throat portion comprise a one-piece structure, and wherein the collar portion comprises a continuous tubular structure, and the throat portion extends outward from the collar portion and through at least a portion of a length of a throat area of the upper, the collar portion and the throat portion forming (a) a first area of an exterior surface of the upper and (b) a first area of an interior surface of the upper, wherein the knitted component comprises a bottom peripheral edge; and

a cover component extending between the knitted component and the sole structure, the cover component having an outer surface forming a second area of the exterior surface of the upper and an inner surface forming a second area of an inner-most interior surface of the upper defining a void for receiving a foot, wherein the cover component comprises an upper peripheral edge and wherein the upper peripheral edge of the cover component is secured to the bottom peripheral edge of the knitted component;

wherein the knitted component includes a first knit layer and a second knit layer, the first knit layer and second knit layer being at least partially coextensive, the first knit layer forming the first area of the exterior surface of the upper, and the second knit layer forming the first area of the interior surface of the upper, each of the first knit layer and the second knit layer extending from the collar portion and through at least a portion of a length of the throat portion,

and wherein the knitted component further includes a heel portion extending outward from the collar portion and through at least a portion of a height of a heel region of the article of footwear, each of the first knit layer and the second knit layer extending from the collar portion through the portion of the height of the heel region to the cover component.

2. The article of footwear of claim 1, wherein the first knit layer contacts and lays against the second knit layer.

3. The article of footwear of claim 1, wherein (a) peripheral areas of the first knit layer and the second knit layer are joined to each other and (b) central areas of the first knit layer and the second knit layer are unjoined to each other.

4. The article of footwear of claim 1, wherein the knitted component includes separate regions having at least one of (a) different knit structures and (b) different yarns.

5. The article of footwear of claim 1, wherein at least a portion of the knitted component has a rib knit structure.

6. The article of footwear of claim 1, wherein a lace extends across the throat area and contacts the first area of the exterior surface of the upper.

7. The article of footwear of claim 1, wherein the upper includes (a) a plurality of tensile strands extending through a region between the knitted component and the sole structure and (b) a lace coupled to the tensile strands and extending across the throat area.

17. The article of footwear of claim 1, wherein the first knit layer forms a continuous layer across the collar portion and through at least a majority of the throat portion, and the second knit layer forms a continuous layer across the collar portion and through a majority of the throat portion.

19. The article of footwear of claim 1, wherein the cover component is secured to the textile component by one or more of stitching, adhesive bonding, and thermal bonding.

21. The article of footwear of claim 1, wherein each of the first knit layer and second knit layer are contiguous from the heel region through the collar region and into the throat region.

8. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a textile component comprising a one-piece knit structure including an outer knit layer and an inner knit layer laying adjacent to each other, each of the outer knit layer and the inner knit layer forming a collar of the upper, wherein the collar comprises a continuous tubular structure; and

wherein each of the outer knit layer and the inner knit layer are at least partially coextensive with each other and extend continuously from the collar and through at least a portion of a length of a throat area of the upper, the outer knit layer forming a first area of an exterior surface of the upper, and the inner knit layer forming a first area of an interior surface of the upper, wherein the textile component comprises a bottom peripheral edge; and

a cover component extending between the textile component and the sole structure, the cover component having an outer surface forming a second area of the exterior surface of the upper and an inner surface forming a second area of an inner-most interior surface of the upper defining a void for receiving a foot, and wherein the cover component comprises an upper peripheral edge secured to the bottom peripheral edge of the textile component;

wherein the textile component extends across the throat area between a lateral side and a medial side of the article,

and wherein the textile component further includes a heel portion extending outward from the collar portion and through at least a portion of a height of a heel region of the article of footwear, each of the outer knit layer and the inner knit layer extending from the collar portion through the heel region to the cover component.

9. The article of footwear of claim 8, wherein the textile component has a cylindrical configuration in the collar.

10. The article of footwear of claim 8, wherein the outer knit layer contacts and lays against the inner knit layer.

11. The article of footwear of claim 8, wherein (a) peripheral areas of the outer knit layer and the inner knit layer are joined to each other and (b) central areas of the outer knit layer and the inner knit layer are unjoined to each other.

12. The article of footwear of claim 8, wherein each of the outer knit layer and the inner knit layer extend outward from the collar portion and through a majority of the height of a heel region of the article of footwear.

13. The article of footwear of claim 8, wherein the textile component includes a seam where two sections of the inner knit layer are joined to each other.

14. The article of footwear of claim 8, wherein the outer knit layer includes separate regions having at least one of (a) different knit structures and (b) different yarns.

15. The article of footwear of claim 8, wherein a lace extends repeatedly across the throat area and contacts the first knit layer.

16. The article of footwear of claim 8, wherein the upper includes (a) a plurality of tensile strands extending through a region between the textile component and the sole structure and (b) a lace coupled to the tensile strands and extending repeatedly across the throat area.

18. The article of footwear of claim 8, wherein the outer knit layer is a continuous layer forming the collar and extending through at least a portion of a length of a throat area, and the inner knit layer is a continuous layer forming the collar and extending through at least a portion of a length of a throat area.

20. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a knitted component including a collar portion and a throat portion, wherein the collar portion comprises a continuous tubular structure and wherein the throat portion extends outwardly from the collar portion and through at least a portion of a length of a throat area of the upper, the collar portion and the throat portion forming (a) a first area of an exterior surface of the upper and (b) a first area of an interior surface of the upper; and

a cover component secured to the knitted component and extending between the knitted component and the sole structure, such that the cover component comprises a continuous and uninterrupted boundary that separates a lower peripheral edge of the knitted component by a distance from the sole structure, the cover component having an outer surface forming a second area of the exterior surface of the upper and an inner surface forming a second area of an inner-most interior surface of the upper defining a void for receiving a foot;

wherein the cover component is secured to the knitted component by one or more of stitching, adhesive bonding, and thermal bonding; and

wherein the knitted component includes a first knit layer and a second knit layer, the first knit layer forming the first area of the exterior surface of the upper, and the second knit layer forming the first area of the interior surface of the upper, each of the first knit layer and the second knit layer extending from the collar portion and through at least a portion of a length of the throat portion,

wherein the knitted component further includes a heel portion extending outward from the collar portion and through at least a portion of a height of a heel region of the article of footwear, each of the first knit layer and the second knit layers extending from the collar portion and through the heel region to the cover component, and wherein each of the first knit layer and second knit layer are contiguous from the heel region through the collar region and into the throat region.