Whip-stitching with reinforcement material

• US 10,182,903 B2
• Filed: 12/22/2014
• Issued: 01/22/2019
• Est. Priority Date: 12/22/2014
• Status: Active Grant

• Current Assignee: Medos International Sarl (Johnson & Johnson)
• Original Assignee: Depuy Mitek LLC (Johnson & Johnson)
• Inventors: Sengun, Mehmet Z.
• Primary Examiner(s): Prone, Christopher D
• Assistant Examiner(s): Diop, Rokhaya
• Application Number:
  US14/579,537
• Publication Number:
  US 20160175088A1
• Time in Patent Office: 1,492 Days
• CPC Class Codes: A61F 2/08 Muscles; Tendons; Ligaments sutures A61B17/04
• CPC Class Codes: A61F 2002/087 Anchor integrated into tendons, e.g. bone blocks, integrated rings
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2240/001 Designing or manufacturing processes
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility

Abstract

Systems and methods for preparing a ligament graft construct for a ligament reconstruction or repair procedure are provided. In general, the described techniques utilize a reinforcement material having at least one suture tail extending therefrom. The reinforcement material is a ribbon or a ribbon-like flattened portion attached to or integrally formed with the at least one suture tail. To prepare a tissue repair construct, the reinforcement material is positioned on a first surface of a graft to extend from an end thereof and the at least one suture tail, coupled to a needle, is repeatedly passed through the reinforcement material and the surface of the graft to a second surface of the graft, and around a side portion of the graft to thereby create multiple suture loops. The tissue repair construct can be formed on each end of the graft.

Claims

1. A method of graft preparation, comprising:

(a) positioning a reinforcement ribbon over a first surface of a graft, the reinforcement ribbon being oriented to extend from a first end of the graft along a portion of a length of the graft toward an intermediate portion of the graft, the reinforcement ribbon having a first suture tail extending from a first end thereof and a second suture tail extending from a second, opposite end thereof, the second suture tail being adjacent to the first end of the graft;

(b) passing a needle attached to the first suture tail through the reinforcement ribbon and through the first surface of the graft at a first entry point to a second, opposite surface of the graft;

(c) passing the needle and the attached first suture tail around a side surface of the graft and passing the needle and the attached first suture tail through the reinforcement ribbon and the first surface of the graft at a second entry point, the second entry point being longitudinally spaced apart in a first direction from the first entry point;

(d) without the reinforcement ribbon being passed through the graft, repeatedly passing the needle and the attached first suture tail around the side surface of the graft and through the reinforcement ribbon and the first surface of the graft at subsequent entry points longitudinally spaced apart in the first direction from the first and second entry points until a final entry point is in proximity to the first end of the graft.

2. The method of claim 1, wherein the first direction is in a direction from the intermediate portion of the graft to the first end of the graft.

3. The method of claim 1, wherein steps (c) and (d) comprise passing the needle and the attached first suture tail around opposed side surfaces in a sequential and alternating manner.

4. The method of claim 1, wherein the reinforcement ribbon and at least one of the first and second suture tails is integrally formed from a same suture.

5. The method of claim 1, further comprising:

positioning a second reinforcement ribbon over the first surface of the graft, the second reinforcement ribbon being oriented to extend from a second, opposite end of the graft along a portion of a length of the graft toward the intermediate portion of the graft, the second reinforcement ribbon having at least one third suture tail extending therefrom;

passing a needle attached to the at least one third suture tail through the second reinforcement ribbon and through the first surface of the graft at a third entry point to the second surface of the graft; and

performing steps (c)-(d) with the needle and the at least one third suture tail attached thereto.

6. The method of claim 1, further comprising using a guide in association with the reinforcement ribbon and the graft, the guide being movably positionable along the graft and the reinforcement ribbon so that an opening formed in the guide is disposed over a first portion of the reinforcement ribbon such that the needle and the attached first suture tail are passed through the opening.

7. The method of claim 6, further comprising positioning the guide so that at least a portion of the guide is disposed around the reinforcement ribbon and the opening is movably disposed approximately half-way between opposed side surfaces of the graft.

8. The method of claim 7, further comprising advancing the guide in the first direction along the reinforcement ribbon so as to change a position of the opening along a longitudinal axis of the reinforcement ribbon as the needle and the attached first suture tail are passed around the side surface of the graft and through the reinforcement ribbon and the first surface of the graft at entry points subsequent to at least one of the first and second entry points.

9. A method of graft preparation, comprising:

positioning a reinforcement ribbon over a first surface of a graft such that a first end of the reinforcement ribbon is adjacent a first end of the graft and the reinforcement ribbon extends along a portion of a length of the graft toward an intermediate portion of the graft, the reinforcement ribbon having at least one suture tail extending from a second, opposite end of the reinforcement ribbon;

positioning a guide member over the reinforcement ribbon and the graft such that an opening formed in the guide member is positioned over the reinforcement ribbon along a longitudinal axis of the reinforcement ribbon; and

forming a plurality of loops along a length of the reinforcement ribbon and the graft by;

forming each loop by passing the at least one suture tail through the opening so that the at least one suture is passed through the reinforcement ribbon and through the first surface of the graft at the first position to a second surface of the graft, around a side of the graft and through the reinforcement ribbon and the first surface of the graft at the second position longitudinally spaced from the first position in a first direction and exiting the second surface of the graft material; and

after the loop is formed, advancing the guide member in the first direction over the reinforcement ribbon and the graft, along the longitudinal axis of the reinforcement ribbon and the graft so that the at least one suture tail can be passed through the opening at a subsequent position spaced apart in the first direction from the first and second positions.

10. The method of claim 9, wherein the first direction is in a direction from the intermediate portion of the graft to the first end of the graft.

11. The method of claim 9, comprising forming the loop by passing the at least one suture tail around opposed side surfaces in a sequential and alternating manner.