Continuous passive motion device

• US 10,182,957 B2
• Filed: 06/18/2015
• Issued: 01/22/2019
• Est. Priority Date: 06/18/2014
• Status: Active Grant

• Current Assignee: Ossur hf
• Original Assignee: Ossur hf
• Inventors: Chetlapalli, Janaki Ram-srinivasaRao, Romo, Harry Duane
• Primary Examiner(s): Lo, Andrew S
• Application Number:
  US14/743,246
• Publication Number:
  US 20150366736A1
• Time in Patent Office: 1,314 Days
• CPC Class Codes: A61H 1/0214 by rotating cycling movement
• CPC Class Codes: A61H 1/0237 for the lower limbs
• CPC Class Codes: A61H 1/024 Knee A61H1/0255 takes precedence
• CPC Class Codes: A61H 1/0244 Hip A61H1/0255 takes precedence
• CPC Class Codes: A61H 2201/1215 Rotary drive
• CPC Class Codes: A61H 2201/1642 Holding means therefor
• CPC Class Codes: A61H 2201/1664 linear
• CPC Class Codes: A61H 2201/1671 rotational
• CPC Class Codes: A61H 2201/5058 Sensors or detectors
• CPC Class Codes: A61H 2201/5097 wireless

Abstract

A CPM device includes a support structure arranged to be removably attached to an articulating brace supporting a limb and a joint of a user. One or more rotating members are rotatably connected to the support structure. The rotating members are adapted to contact and roll on an underlying surface that is separate from the CPM device. At least one motor is arranged to apply a torque to the rotating members such that the rotating members roll on the underlying surface. The rolling of the rotating members on the underlying surface causes the support structure to translate over the underlying surface, which, in turn, conveys a bending force to the joint.

Claims

1. A continuous passive motion (“

CPM”

) device comprising;

a support structure adapted to support a leg and a knee joint of a user;

one or more rotating members rotatably connected to the support structure, the one or more rotating members being adapted for contacting and rolling on an underlying surface separate from the CPM device;

at least one motor housed in the support structure and configured to apply a torque to the one or more rotating members such that the one or more rotating members roll on the underlying surface, wherein the rolling of the one or more rotating members on the underlying surface causes the support structure to translate over the underlying surface and conveys a bending force to the knee joint; and

an articulating knee brace adapted to receive and support the knee joint and removably attachable to the support structure, the articulating knee brace defining a same pivot axis through the knee joint when the support structure conveys the bending force to the knee joint and when the articulating knee brace is removed from the support structure and worn by the user, wherein the at least one motor applies the torque to the one or more rotating members independent of a pivoting movement of the articulating brace such that the support structure conveys the bending force to the knee joint with and without the articulating knee brace attached to the support structure.

2. The CPM device of claim 1, wherein the rolling of the one or more rotating members in a first direction causes the support structure to move away from the user until the articulating knee brace reaches an extension limit.

3. A continuous passive motion (“

CPM”

) device comprising;

a support structure configured to support a leg and a knee joint of a user, a top of the support structure defining a recessed portion configured to cradle at least a portion of a foot of the user;

one or more rotating members rotatably connected to the support structure, the one or more rotating members being adapted for contacting and rolling on an underlying surface separate from the CPM device;

at least one motor housed in the support structure and configured to apply a torque to the one or more rotating members such that the one or more rotating members roll on the underlying surface, wherein the rolling of the one or more rotating members on the underlying surface causes the support structure to translate over the underlying surface and conveys a bending force to the knee joint;

an articulating knee brace adapted to receive and support the knee joint and removably attachable to the support structure, the articulating knee brace defining a same pivot axis through the knee joint when the support structure conveys the bending force to the knee joint and when the articulating knee brace is removed from the support structure and worn by the user, wherein the at least one motor applies the torque to the one or more rotating members independent of a pivoting movement of the articulating knee brace such that the support structure conveys the bending force to the knee joint with and without the articulating knee brace attached to the support structure; and

a foot support member removably positionable in the recessed portion of the support structure for connecting the articulating knee brace to the support structure, the foot support member configured to receive and wrap around at least a posterior aspect of the foot.

4. The CPM device of claim 3, wherein the foot support member is interchangeable with other foot support members.

5. The CPM device of claim 3, wherein the articulating knee brace includes an upper leg support, a lower leg support, and a hinge assembly pivotally connecting the upper and lower leg supports, the lower leg support being operatively attached to the support structure.

6. The CPM device of claim 5, wherein the rolling of the one or more rotating members on the underlying surface varies an angle defined between the upper leg support and the lower leg support.

7. The CPM device of claim 5, wherein the rolling of the one or more rotating members in a first direction causes the support structure to move away from the user until the articulating knee brace reaches an extension limit.

8. The CPM device of claim 7, wherein the extension limit is defined by one or more operating parameters of the at least one motor.

9. The CPM device of claim 7, wherein the extension limit is defined by the articulating knee brace.

10. The CPM device of claim 7, wherein the rolling of the one or more rotating members in a second direction opposite the first direction causes the support structure to move toward the user until the articulating knee brace reaches a flexion limit.

11. The CPM device of claim 3, wherein the foot support member is connectable to a lower end portion of the articulating knee brace, wherein the foot support member is pivotally connected to the support structure.

12. The CPM device of claim 11, wherein the foot support member is configured to wrap around lateral and medial aspects of the foot.

13. The CPM device of claim 11, wherein the foot support member defines a pair of slots configured to receive the lower end portion of the articulating knee brace.

14. The CPM device of claim 3, wherein the underlying surface comprises a bed, a couch, a mat, a floor surface or a ground surface.

15. The CPM device of claim 3, further comprising a control system operatively connected to the at least one motor, and one or more sensors in communication with the control system.

16. The CPM device of claim 15, further comprising a remote controller in communication with the control system, and configured to transmit user input to the control system.

17. The CPM device of claim 16, wherein the one or more sensors provide position information associated with the knee of the user to the control system.

18. A continuous passive motion (“

CPM”

) system comprising;

an articulating knee brace including an upper leg support, a lower leg support, and a hinge assembly pivotally connecting the upper leg support and the lower leg support, the articulating brace adapted to receive and support a leg and a knee joint of a user; and

a CPM device removably attachable to a lower end portion of the lower leg support, the CPM device comprising;

a support structure;

one or more rotating members rotatably connected to the support structure, the one or more rotating members adapted for contacting and rolling on an underlying surface separate from the CPM device;

at least one motor housed in the support structure and configured to apply a torque to the one or more rotating members such that the one or more rotating members roll on the underlying surface, wherein the rolling of the one or more rotating members on the underlying surface causes the support structure to translate over the underlying surface and conveys a bending force to the knee joint, wherein the articulating knee brace defines a same pivot axis through the knee joint when the support structure conveys the bending force to the knee joint and when the articulating knee brace is removed from the support structure and worn by the user, wherein the at least one motor applies the torque to the one or more rotating members independent of a pivoting movement of the articulating knee brace such that the support structure conveys the bending force to the knee joint with and without the articulating knee brace attached to the support structure.