Apparatus and method for separating and concentrating fluids containing multiple components

• US 10,183,042 B2
• Filed: 08/18/2014
• Issued: 01/22/2019
• Est. Priority Date: 05/24/2002
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Leach, Michael D., Higgins, Joel C., Swift, Matthew, Gordon, Nathan
• Primary Examiner(s): Mellon, David C
• Application Number:
  US14/461,845
• Publication Number:
  US 20140356446A1
• Time in Patent Office: 1,618 Days
• CPC Class Codes: A61K 35/12 Materials from mammals; Compositions comprising non-specified tissues or cells; Compositions comprising non-embryonic stem cells; Genetically modified cells vaccines or medicinal preparations containing antigens or antibodies A61K39/00
• CPC Class Codes: A61M 1/3693 using separation based on different densities of components, e.g. centrifuging
• CPC Class Codes: B01L 1/52 Transportable laboratories; Field kits
• CPC Class Codes: B01L 2200/026 Fluid interfacing between devices or objects, e.g. connectors, inlet details
• CPC Class Codes: B01L 2300/0681 Filter
• CPC Class Codes: B01L 2400/0409 centrifugal forces
• CPC Class Codes: B01L 2400/0478 pistons
• CPC Class Codes: B01L 2400/0605 check valves
• CPC Class Codes: B01L 3/502 with fluid transport, e.g. in multi-compartment structures centrifugal-type cuvettes G01N21/07; analysis by separation into components G01N30/00; automatic analysers G01N35/00
• CPC Class Codes: B01L 3/5021 Test tubes specially adapted for centrifugation purposes centrifuges B04B5/04
• CPC Class Codes: B01L 3/50215 using a float to separate phases
• CPC Class Codes: B01L 9/54 Supports specially adapted for pipettes and burettes automated pipetting stations G01N35/10
• CPC Class Codes: G01N 33/491 by separating the blood components G01N15/05 takes precedence

Abstract

An apparatus may allow separating and collecting a fraction of a sample. The apparatus, when used with a centrifuge, allows for the creation of at least three fractions in the apparatus. It also provides for a new method of extracting the buffy coat phase from a whole blood sample and mesenchymal stem cells from bone reaming material. A buoy system that may include a first buoy portion and a second buoy member operably interconnected may be used to form at least three fractions from a sample during a substantially single centrifugation process. Therefore, the separation of various fractions may be substantially quick and efficient.

Claims

1. A method of separating a component of a multiple component material, comprising:

separating, within a container system, at least a portion of a solid portion from a liquid portion of a multicomponent material at least by retaining the portion of the solid portion of the multiple component material in a first section of the container system with a filtration system having a first filter media portion positioned between the first section and a second section of the container system, wherein a buoy is slidably received within the second section, the buoy having a first buoy member and a second buoy member;

forming at least a first fraction and a second fraction of the liquid portion after the liquid portion has moved from the first section to the second section, wherein the buoy moves within the second section to isolate the first fraction at least from the second fraction;

removing the first section from the second section following fractionation such that the first filter media portion is removed from the second section, wherein the first filter media portion retains the portion of the solid portion of the multiple component material in the first section during fractionation; and

extracting the first fraction from the second section.

2. The method of claim 1, further comprising:

sizing the first section and the second section to have the same transverse cross-section dimensions.

3. The method of claim 1, further comprising:

providing the first section to include the first filter media portion and a second filter media portion.

4. The method of claim 1, further comprising:

obtaining a volume of the multiple component material from an anatomy, the volume comprising the solid and liquid portions; and

placing the obtained volume of the multiple component material in the container system having at least the first section and the second section.

5. The method of claim 4, wherein providing the volume of the multiple component material comprises a selected volume of bone reaming material.

6. The method of claim 1, wherein forming at least the first fraction and the second fraction of the liquid portion includes applying a force to the container system to form at least the first fraction and the second fraction.

7. The method of claim 6, wherein applying the force includes centrifuging the container system to move the buoy to a selected position relative to the volume of a fraction of a whole heterogeneous material.

8. The method of claim 1, further comprising:

at least one of applying the first fraction to an implantable medical device, applying the first fraction to a wound, applying the first fraction to a reamed bone, applying the first fraction to a resected bone, or combinations thereof.

9. The method of claim 1, further comprising a connecting member connecting the first buoy member and the second buoy member, at least the second buoy member being slidably coupled to the connecting member, such that the second buoy member is movable relative to the first buoy member.

10. The method of claim 1, wherein the first fraction is disposed between the first and second buoy members, and the step of extracting the first fraction from the second section comprises applying suction to a port disposed between the first and second buoys to draw the first fraction into the port and through a cannula in fluid communication with an exterior of the container system.

11. A method of separating a component of a multiple component material, comprising:

placing a volume of the multiple component material, including a liquid portion and a solid portion, in a removable filter section of a container, the container having at least the filter section and a fractionation section, wherein a buoy is slidably received within the fractionation section, the buoy having a first buoy member and a second buoy member;

separating the solid portion from the liquid portion at least by retaining at least a portion of the solid portion of the multiple component material in the filter section of the container;

forming a fraction of the liquid portion in the fractionation section of the container, wherein the buoy moves within the fractionation section to isolate the fraction of the liquid portion;

maintaining a connection of the filter section and the fractionation section while forming the fraction of the liquid portion in the fractionation section of the container, wherein the filter section retains the portion of the solid portion of the multiple component material; and

extracting the fraction from the fractionation section of the container.

12. The method of claim 11, wherein the filter section and the fractionation section have the same cross-sectional dimensions for connecting the filter and fractionation sections.

13. The method of claim 11, further comprising:

removably connecting a first section to the fractionation section.

14. The method of claim 11, wherein forming the fraction includes:

applying a force to the multiple component material supported in the filter section.

15. The method of claim 14, wherein the force is applied to at least cause a portion of the liquid portion to move into the fractionation section of the container.

16. The method of claim 14, wherein forming the fraction of the liquid portion includes collecting at least the fraction between the first buoy member and the second buoy member positioned within the fractionation section.

17. The method of claim 11, further comprising a connecting member connecting the first buoy member and the second buoy member, at least the second buoy member being slidably coupled to the connecting member, such that the second buoy member is movable relative to the first buoy member.

18. A method of separating a component of a multiple component material, comprising:

providing a container system for separating at least a first portion of a solid portion from a liquid portion of a multiple component material at least by retaining the first portion of the solid portion of the multiple component material in a first section of the container system with a filtration system having a first filter media portion positioned between the first section and a second section of the container system;

after the liquid portion has moved from the first section to the second section, providing a fractionation system to form at least one fraction of the liquid portion between a first buoy member and a second buoy member, wherein the first filter media portion retains the first portion of the solid portion of the multiple component material during forming of the at least one fraction of the liquid portion; and

providing access within the second section to extract the at least one fraction of the liquid portion from the second section from between the first buoy member and the second buoy member;

wherein the first section is removably coupled to the second section.

19. The method of claim 18, wherein the first buoy member and the second buoy member are complementary formed to substantially mate during extracting the at least one fraction of the liquid portion.

20. The method of claim 18, further comprising:

providing the solid material to include bone portions and the liquid portion to include whole blood.

21. The method of claim 18, further comprising:

providing the first section to be removed from the second section following a separation of at least the solid portion from the liquid portion and prior to a forming of the at least one fraction.

22. The method of claim 18, further comprising a connecting member connecting the first buoy member and the second buoy member, at least the second buoy member being slidably coupled to the connecting member, such that the second buoy member is movable relative to the first buoy member.

23. The method of claim 18, further comprising extracting the at least one fraction of the liquid portion from the second section by applying suction to a port disposed between the first and second buoys to draw the at least one fraction of the liquid portion into the port and through a cannula in fluid communication with an exterior of the container system.