Sheet processing system

• US 10,183,473 B2
• Filed: 11/30/2015
• Issued: 01/22/2019
• Est. Priority Date: 12/04/2014
• Status: Active Grant

• Current Assignee: Aharon Bar
• Original Assignee: Aharon Bar
• Inventors: Bar, Aharon
• Primary Examiner(s): Chan, Sing P
• Application Number:
  US15/529,505
• Publication Number:
  US 20170259549A1
• Time in Patent Office: 1,149 Days
• Field of Search: 156384, 156387, 156510, 156522, 156524, 156538, 156552, 156578
• CPC Class Codes: B32B 2038/047 Perforating
• CPC Class Codes: B32B 29/005 next to another layer of paper or cardboard layer
• CPC Class Codes: B32B 29/02 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 3/16 secured to a flexible backing
• CPC Class Codes: B32B 37/1284 Application of adhesive
• CPC Class Codes: B32B 37/223 One or more of the layers being plastic
• CPC Class Codes: B32B 38/0004 Cutting, tearing or severing, e.g. bursting; Cutter details cutting in general B26D; laminating combined with punching or perforating B32B38/04; removing all or part of the layers B32B38/10; cutting in combination with laying up and registration B32B38/185 takes precedence
• CPC Class Codes: B32B 38/145 Printing
• CPC Class Codes: B32B 7/12 using interposed adhesives or interposed materials with bonding properties

Abstract

A sheet processing system for producing a printed item. The system includes a sheet feeding station to feed printed sheets one at a time, adjacently, to a laminating station to adhere a laminating material to the printed sheets, and a base item application station to apply a base item to the printed sheets, thereby turning each of the fed single printed sheets into a continuous printed sheet.

Claims

1. A sheet processing system, comprising:

a sheet feeding station, configured to feed and place single and separate printed sheets, one at a time, on at least one continuous sheet, one printed sheet adjacent to the other; and

a pressing roller configured to move said at least one continuous sheet, and to adhere the at least one continuous sheet on said printed sheets,

thereby turning each one of the fed single and separate printed sheets into, a continuous printed sheet, thereby allowing utilizing a separated sheet printer for producing said continuous printed sheet.

2. The system according to claim 1, wherein said at least one continuous sheet comprises a laminating material.

3. The system according to claim 1, wherein said at least one continuous sheet comprises a base item, selected from a group including:

an adherable removable sticker sheet and magnetic sheet.

4. The system according to claim 1,

wherein said sheet feeding station is configured to feed said printed sheets to a laminating station;

wherein said laminating station is configured to adhere said continuous sheet to said printed sheets to produce a laminated printed sheet;

wherein said pressing roller comprises a base item application station configured to apply said at least one continuous sheet comprising a base item to said printed sheets; and

wherein said sheets processing system further comprises;

a platform configured to accommodate said sheet feeding station, said laminating station, said base item application station, and a transport roller station, aligned in a substantially straight line; and

a transport roller station configured to transport said printed sheets along said platform.

5. The system according to claim 4, wherein said printed sheets are of a paper-based material.

6. The system according to claim 4, wherein said sheet feeding station comprises an automatic sheet feeder.

7. The system according to claim 4, wherein said laminating station comprises a pressing roller configured to thermally adhere said laminating material to said printed sheets.

8. The system according to claim 4, wherein said laminating station comprises a laminating tension device configured to apply tension to said laminated printed sheets being laminated.

9. The system according to claim 4, wherein said base item comprises any one of a rubber material, a silicone material, a polymer-based material, a magnetic material, a paper-based material, and a fabric.

10. The system according to claim 4, wherein said base item application station comprises an adhesive applying substation configured to apply an adhesive to an underside of said laminated printed sheets.

11. The system according to claim 10, further comprising an adhesive applying substation, which comprises:

a top guide roller;

a bottom guide roller;

an epoxy container;

an epoxy pump; and

an epoxy applicator.

12. The system according to claim 4, wherein said base item application station comprises a base item supply subsystem configured to provide said base item.

13. The system according to claim 4, wherein said base item supply subsystem comprises a base item roll and a feed roller.

14. The system according to claim 4, further comprising an embedding/embossing station configured to embed or emboss the print on said laminated printed sheets, wherein said embedding/embossing station is aligned with said laminating station on said platform.

15. The system according to claim 4, further comprising a perforation station to perforate a predetermined shape of the laminated printed item on said laminated printed sheets, wherein said perforation station is aligned with said laminating station on said platform.

16. The system according to claim 4, further comprising an item cutting station configured to cut a predetermined shape of the laminated printed item on said laminated printed sheets and said applied base item, wherein said cutting station is aligned with said laminating station on said platform.

17. The system according to claim 16, wherein said item cutting station comprises a punch machine configured to punch out said predetermined shape from said laminated printed sheets and said applied base item.

18. The system according to claim 16, wherein said item cutting station comprises a cutting machine to cut out said predetermined shape from said laminated printed sheets and said applied base item.

19. The system according to claim 4, further comprising a laminated sheet collection station to separate and collect sections of said laminated printed sheets that do not form part of the laminated printed item, wherein said laminated sheet collection station is aligned with said laminating station on said platform.

20. The system according to claim 4, further comprising an item collection station to allow collection of the laminated printed item, said item collection station positioned on said platform between base item application station and said transport roller station.