Energy storage module with DC voltage intermediate circuit

• US 10,186,899 B2
• Filed: 09/10/2013
• Issued: 01/22/2019
• Est. Priority Date: 09/28/2012
• Status: Active Grant

• Current Assignee: Enrichment Technology Company Limited
• Original Assignee: Enrichment Technology Company Limited
• Inventors: vor dem Esche, Ing. Rainer, Schafer, Christoph, Treppmann, Ing. Christoph
• Primary Examiner(s): Tan, Richard
• Application Number:
  US14/430,467
• Publication Number:
  US 20150311751A1
• Time in Patent Office: 1,960 Days
• Field of Search: 307 65
• CPC Class Codes: H02J 15/007 involving storage in the form of mechanical energy, e.g. fly-wheels
• CPC Class Codes: H02J 3/30 using dynamo-electric machines coupled to flywheels
• CPC Class Codes: H02J 9/08 requiring starting of a prime-mover
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids
• CPC Class Codes: Y02P 90/50 Energy storage in industry with an added climate change mitigation effect

Abstract

An energy storage module is provided for reversibly storing electrical energy in the form of mechanical rotation energy. The energy storage module comprises a plurality of flywheel storage units, at least one control system and at least one module control unit, wherein the flywheel storage units are connected electrically in parallel by means of a common DC voltage intermediate circuit, and the control system or systems is/are connected to the common DC voltage intermediate circuit by way of the respective output side and to at least one external voltage grid by way of the respective input side, wherein the module control unit is provided for transmitting suitable prespecified torques to the flywheel storage units for emitting or absorbing energy to/from the DC voltage intermediate circuit, and at least one of the control systems is designed to control the DC voltage in the DC voltage intermediate circuit.

Claims

1. An energy storage module for reversibly storing electrical energy in the form of mechanical rotation energy, comprising a plurality of flywheel storage units, at least one control system and at least one module control unit, wherein the flywheel storage units are connected electrically in parallel by means of a common DC voltage intermediate circuit and the at least one control system is connected to the common DC voltage intermediate circuit by way of an output side of the at least one control system and to at least one external voltage grid by way of an input side of the at least one control system, wherein the at least one module control unit is provided for transmitting suitable pre-specified torques to the flywheel storage units for emitting or absorbing energy to/from the common DC voltage intermediate circuit, and the at least one control system is designed to control a DC voltage in the common DC voltage intermediate circuit such that the DC voltage remains substantially constant between an upper threshold value and a lower threshold value when energy is emitted into the at least one external voltage grid and when energy is absorbed from the at least one external voltage grid, where the at least one control system is provided to control the energy flow between the connected at least one external voltage grid and the flywheel energy storage units in order to execute control and system tasks in the at least one external voltage grid in a manner provided by the at least one module control unit.

2. The energy storage module according to claim 1, wherein the at least one module control unit is provided to generate and transmit the pre-specified torques for the flywheel storage units in a time-related manner, in response to which the flywheel storage units feed or remove electricity in the common DC voltage intermediate circuit due to the time-related pre-specified torques.

3. The energy storage module according to claim 2, wherein each flywheel storage unit receives individual pre-specified torques from the at least one module control unit.

4. The energy storage module according to claim 1, wherein each of the flywheel storage units comprises an electromagnetic transducer, which is connected electrically to the common DC voltage intermediate circuit via a motor control, preferably a frequency converter.

5. The energy storage module according to claim 4, wherein the motor controls of all of the flywheel storage units are provided to continuously monitor the DC voltage in the common DC voltage intermediate circuit against the upper threshold value and to independently prevent any power flow from the flywheel storage units into the common DC voltage intermediate circuit no later than when the upper threshold value has been exceeded.

6. The energy storage module according to claim 4, wherein the at least one module control unit recalls current speeds of the individual flywheel storage units from the motor controls thereof and determines a respective current charge state of the individual flywheel storage units from the recalled speed.

7. The energy storage module according to claim 1, wherein an upper speed limitation and/or a lower speed limitation is implemented in the motor control of the flywheel storage units, the upper speed limitation and/or lower speed limitation is preferably implemented by means of a component, which is provided for this purpose.

8. The energy storage module according to claim 1, wherein upper speed limitations and/or lower speed limitations for the pre-specified torques are implemented in the at least one module control unit, and the speed limitations are implemented in a computer program as instructions.

9. The energy storage module according to claim 1, wherein the energy storage module comprises one or more measuring units for continuously measuring a voltage quality of the at least one external voltage grid.

10. The energy storage module according to claim 1, wherein the at least one module control unit is designed to receive external data and to adapt the pre-specified torques to the received external data, such external data are preferably physical measured values, logical parameters, real time control commands or control commands for sequence control.

11. The energy storage module according to claim 1, wherein the energy storage module furthermore comprises auxiliary units for operating the flywheel storage units and that the at least one module control unit is designed to adapt a control of the auxiliary units to received internal operating data or external data.

12. The energy storage module according to claim 11, wherein the energy storage module additionally comprises one or more power sinks connected to the auxiliary units.

15. The energy storage module according to claim 1, wherein the energy storage module is connected to more than one external voltage grids by the input side of the at least one control system.

16. The energy storage module according to claim 15, wherein the more than one external voltage grids comprises an AC distribution grid.

17. The energy storage module according to claim 15, further comprising a control box comprising a control element and separate disconnectors for each of the connected more than one external voltage grids, where the control element controls a distribution of energy and power flow arriving from the common DC voltage intermediate circuit to the connected more than one external voltage grids.

18. The energy storage module according to claim 17, wherein the at least one module control unit is connected to the control element of the control box via a data connection to transmit corresponding configuration data of a controller function to the control box for controlling the energy and power flows.

19. The energy storage module according to claim 18, wherein the control box is also designed to control the energy flow from one of the connected more than one external voltage grids and the energy flow into the other connected more than one external voltage grids, where depending on a size of the energy flow from the one of the connected more than one external voltage grids on a size of the energy flow into the other connected more than one external voltage grids either a negative excess of the energy flow is stored in the energy storage module or a positive excess of the energy flow is provided by the energy storage module.

13. A method for controlling an energy storage module for reversibly storing electrical energy in the form of mechanical rotation energy, comprising a plurality of flywheel storage units, at least one control system and at least one module control unit, wherein the flywheel storage units are connected electrically in parallel by means of a common DC voltage intermediate circuit and the at least one control system is connected to the common DC voltage intermediate circuit by way of an output side of the at least one control system and to at least one external voltage grid by way of an input side of the at least one control system, and the at least one control system is designed to control a DC voltage in the common DC voltage intermediate circuit such that the DC voltage remains substantially constant between an upper threshold value and a lower threshold value when energy is emitted into the at least one external voltage grid and when energy is absorbed from the at least one external voltage grid, where the at least one control system is provided to control the energy flow to the connected at least one external voltage grid in order to execute control and system tasks in the at least one external voltage grid in a manner provided by the at least one module control unit, comprising:

transmitting a pre-specified torque for accelerating the flywheel control units by means of the at least one module control unit to the flywheel units in response to an energy flow from the at least one external voltage grid into the common DC voltage intermediate circuit or;

transmitting a pre-specified torque for braking the flywheel storage units by means of the at least one module control unit to the flywheel storage units in response to an energy flow from the common DC voltage intermediate circuit into the at least one external voltage grid or; and

no transmission of pre-specified torques for the flywheel storage units in response to no energy flow into or from the common DC voltage intermediate circuit.

14. The method according to claim 13, wherein each of the flywheel storage units is electrically connected to the common DC voltage intermediate circuit via a motor control, preferably a frequency converter, further comprising:

continuously monitoring the DC voltage in the common DC voltage intermediate circuit against the upper threshold value by the motor controls of all of the flywheel storage units; and

independently preventing any power flow from the flywheel storage units into the common DC voltage intermediate circuit no later than when the upper threshold value of the DC voltage has been exceeded in the common DC voltage intermediate circuit by the motor controls of all of the flywheel storage units.

20. The method according to claim 13, wherein the energy storage module is connected to more than one external voltage grid by the input side of the at least one control system.

21. The method according to claim 20, wherein the more than one external voltage grid comprises an AC distribution grid.

22. The method according to claim 20, wherein the energy storage module further comprises a control box comprising a control element and separate disconnectors for each of the connected more than one external voltage grids, the method further comprises controlling a distribution of energy and power flow arriving from the common DC voltage intermediate circuit to the connected more than one external voltage grids by the control element.

23. The method according to claim 22, wherein the at least one module control unit is connected to the control element of the control box via a data connection, the method further comprises transmitting corresponding configuration data of a controller function to the control box for controlling the energy and power flows.

24. The method according to claim 23, wherein the control box is also designed to control the energy flow from one of the connected more than one external voltage grids and the energy flow into the other connected more than one external voltage grids, further comprising depending on a size of the energy flow from the one of the connected more than one external voltage grids and on a size of the energy flow into the other connected more than one external voltage grids either storing a negative excess of the energy flow in the energy storage module or providing a positive excess of the energy flow by the energy storage module.