Dual-input single-output power supply

• US 10,186,982 B2
• Filed: 04/01/2016
• Issued: 01/22/2019
• Est. Priority Date: 04/02/2015
• Status: Active Grant

• Current Assignee: Telcodium Inc.
• Original Assignee: Telcodium Inc.
• Inventors: Morin, Eric
• Primary Examiner(s): Nguyen, Matthew
• Application Number:
  US15/563,725
• Publication Number:
  US 20180076731A1
• Time in Patent Office: 1,026 Days
• CPC Class Codes: G06F 1/263 Arrangements for using multiple switchable power supplies, e.g. battery and AC G06F1/30 takes precedence
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc
• CPC Class Codes: H02M 1/325 with means for allowing continuous operation despite a fault, i.e. fault tolerant converters
• CPC Class Codes: H02M 3/157 with digital control
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel
• CPC Class Codes: H02M 3/33561 having more than one ouput with independent control
• CPC Class Codes: H02M 7/2176 comprising a passive stage to generate a rectified sinusoidal voltage and a controlled switching element in series between such stage and the output

Abstract

There is described a dual-input single-output power supply with shared circuitry for the rectifying and power conversion stages and duplicated circuitry for the filtering and protection stages, and with a switching device to switch between the two inputs. Operation of the switching device is controlled according to the status of the input power feeds.

Claims

1. A dual-input single-output power supply comprising:

a first input configured for receiving a first alternating current (AC) input voltage from a first AC source;

a second input configured for receiving a second AC input voltage from a second AC source;

a first filtering and protection unit connected to the first input and comprising circuitry for filtering the first AC input voltage and providing protection from the first AC source;

a second filtering and protection unit connected to the second input and comprising circuitry for filtering the second AC input voltage and providing protection from the second AC source;

a switching device connected to the first and second filtering and protection units and configured to selectively output one of the first AC input voltage and the second AC input voltage; and

a rectifying and power conversion unit connected to the switching device for receiving the one of the first AC input voltage and the second AC input voltage, and comprising circuitry for converting the one of the first AC input voltage and the second AC input voltage into a direct current (DC) output voltage for delivery to a load.

2. The power supply of claim 1, further comprising a control unit operatively connected to the first input, the second input, and the switching device, and configured for monitoring a status of the first AC input voltage and the second AC input voltage received at the first input and the second input, respectively, and controlling switching operation of the switching device accordingly.

3. The power supply of claim 2, wherein the control unit comprises:

a monitoring unit having at least one detecting unit for detecting an input power value at the first input and the second input and at least one transformer unit for sensing a power feed status at the first input and the second input; and

a microcontroller for receiving the input power value and the power feed status from the monitoring unit and outputting control signals to the switching device.

4. The power supply of claim 3, wherein the control unit further comprises a memory having stored therein a plurality of switching conditions associated with a plurality of AC input voltage statuses, and wherein the microcontroller is configured to retrieve from the memory one of the switching conditions corresponding to a received AC input voltage status and output the control signals in accordance with the retrieved switching condition.

5. The power supply of claim 3, wherein the at least one detecting unit comprises a first detecting unit connected between the microcontroller and the first input and a second detecting unit connected between the microcontroller and the second input.

6. The power supply of claim 3, wherein the at least one transformer unit comprises a first transformer unit connected between the microcontroller and the first filtering and protection unit and a second transformer unit connected between the microcontroller and the second filtering and protection unit.

7. The power supply of claim 2, further comprising:

a connector connected to an output of the rectifying and power conversion unit to output the DC output voltage; and

an optocoupler connected between the control unit and the connector to provide signals between the control unit and the connector.

8. The power supply of claim 1, wherein the first filtering and protection unit and the second filtering and protection unit are composed of a same arrangement of components.

9. The power supply of claim 1, wherein the switching device comprises:

a first solid state switching device connected to the first filtering and protection unit; and

a second solid state switching device connected to the second filtering and protection unit.

10. The power supply of claim 1, wherein the rectifying and power conversion unit comprises a rectifier and an AC-DC power converter connected together.

11. A method for operating a dual-input single-output power supply, the method comprising:

monitoring a first status of a first input feed at a first input of the power supply and a second status of a second input feed at a second input of the power supply;

determining if at least one of the first status and the second status meets at least one switching condition; and

outputting at least one control signal comprising instructions to cause a switching device connected to the first input and the second input to switch between the first input feed and the second input feed when the at least one switching condition is met.

12. The method of claim 11, further comprising:

evaluating a switch back to a previous input feed after having switched between the first input feed and the second input feed by determining if at least one switch back condition has been met; and

switching back to the previous input feed when the at least one switch back condition has been met.

13. The method of claim 12, wherein determining if at least one switch back condition has been met comprises determining if a time elapsed since switching meets a time threshold.

14. The method of claim 12, wherein determining if at least one switch back condition has been met comprises:

determining if a present input feed corresponds to a designated primary feed; and

switching back to the previous input feed when the present input feed is not the designated primary feed.

15. The method of claim 11, further comprising a start-up process comprising:

determining a voltage level of the first input feed at the first input and the second input feed at the second input, and

setting a mode of operation for the power supply as a function of the voltage level.

16. The method of claim 15, wherein setting a mode of operation comprises setting a first mode of operation for a voltage level of 120 Vac and setting a second mode of operation for a voltage level of 240 Vac.

17. The method of claim 11, further comprising retrieving the at least one switching condition from memory.

18. The method of claim 11, wherein the at least one switching condition comprises any one of:

a lower voltage threshold;

an upper voltage threshold;

a lower frequency threshold;

an upper frequency threshold; and

a minimum time threshold.

19. The method of claim 11, wherein the at least one switching condition corresponds to one of a plurality of voltage settings available for the power supply.

20. A non-transitory computer readable medium having stored thereon program instructions for operating a dual-input single-output power supply, the program instructions executable by a processor for:

monitoring a first status of a first input feed at a first input of the power supply and a second status of a second input feed at a second input of the power supply;

determining if at least one of the first status and the second status meets at least one switching condition; and

outputting at least one control signal comprising instructions to cause a switching device connected to the first input and the second input to switch between the first input feed and the second input feed when the at least one switching condition is met.