Provisional tibial prosthesis system

• US 10,188,530 B2
• Filed: 09/13/2017
• Issued: 01/29/2019
• Est. Priority Date: 12/17/2010
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Claypool, Jody L., Stump, Steven E.
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US15/703,698
• Publication Number:
  US 20180000612A1
• Time in Patent Office: 503 Days
• CPC Class Codes: A61B 5/1036 Measuring load distribution, e.g. podologic studies
• CPC Class Codes: A61F 2/30734 Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
• CPC Class Codes: A61F 2/3868 with sliding tibial bearing
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2/461 of knees
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/3042 with a pin cooperating with a helical groove
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30599 stackable

Abstract

The present disclosure provides a provisional tibial prosthesis system for a set of prosthetic knee joints for implantation in a natural knee, the provisional tibial prosthesis system including a bearing component and a bearing support, the spacing of the bearing component from the bearing support is adjustable to allow for representation of a variety of different sized final tibial prostheses. In this system, only one provisional bearing component corresponding to each level of constraint is needed and shims are used to adjust the spacing of the bearing component from the beating support. The shims are slidably insertable between the bearing component and the bearing support in an anterior/posterior direction to allow for adjustment of the spacing of the bearing component from the bearing support. The number of provisional components needed during knee surgery is reduced and adjustment of the system only requires the knee joint to be distracted by a distance equal to the height of a particular shim.

Claims

1. A tibial prosthesis system for implantation on a resected surface of a proximal tibia, the tibial prosthesis system comprising:

a bearing component having a superior surface and an inferior surface;

a base component having a superior surface and an inferior surface, wherein the base component having a protrusion extending from the superior surface and configured to mate with a recess in the bearing component, the protrusion having a first feature configured to couple with a second feature of the bearing component when the protrusion is inserted into the recess to prevent significant relative movement between the bearing component and the base component in a medial/lateral direction and an anterior/posterior direction, and wherein the first feature and the second feature are configured to allow the bearing component to be movable relative to the base component in a proximal/distal direction; and

a shim component insertable between the inferior surface of the bearing component and the superior surface of the base component, wherein upon insertion the shim component is configured to engage both the bearing component and the base component to restrain the bearing component from significant relative movement in the proximal/distal direction relative to the base component, and wherein the shim component is configured to be disposed between the inferior surface of the bearing component and the superior surface of the base component.

2. The system of claim 1, further comprising a tibial baseplate having a bone contacting surface adapted to interface with the resected surface of the proximal tibia and an opposing baseplate superior surface, wherein the base component is configured to be coupled to the tibial baseplate.

3. The system of claim 1, wherein the shim component includes rails on a superior surface of the shim component configured to engage with slots on the inferior surface of the bearing component, and includes a notch formed on a posterior side of the shim component configured to engage with an indentation in the protrusion of the base component.

4. The system of claim 3, wherein the notch of the shim component is configured to engage with the indentation to prevent significant relative movement between the bearing component and the base component in the proximal/distal direction upon insertion of the shim component between the bearing component and the base component.

5. The system of claim 1, wherein the first feature comprises one or more nub projections configured to mate with one or more nub cavities that comprise the second feature o, and wherein walls of the of recess and the protrusion are configured to prevent significant relative movement between the base component and the bearing component in the medial/lateral direction and the one or more nub projections and the one or more nub cavities are configured to prevent significant relative movement between the base component and the tibial bearing component in the anterior/posterior direction.

6. The system of claim 1, wherein the shim component is configured to be insertable and removable from between the inferior surface of the bearing component and the superior surface of the base component to change the proximal/distal position of the superior surface of the bearing component.

7. The system of claim 1, wherein the shim component is selected from a plurality of shim components including shim components having different proximal/distal heights relative to each other.

8. The system of claim 1, wherein each of the plurality of shim components is configured for insertion between and removal from the bearing component and the base component in substantially only a single direction.

9. A method of performing a surgical procedure on a portion of a knee joint, the method comprising:

implanting a base component on a resected tibia;

coupling a bearing component to the base component, the bearing component and base component having mating features configured to prevent significant relative movement between the bearing component and the base component in a medial/lateral direction and an anterior/posterior direction;

coupling a first shim component with the bearing component and the base component to restrain the base component and the bearing component from relative movement in a proximal/distal direction, wherein the mating features are configured to allow the bearing component to be movable relative to the base component in a proximal/distal direction; and

performing range of motion testing to verify proper sizing of a combination of the bearing component, the base component, and the first shim component.

10. The method of claim 9, wherein the step of coupling comprises inserting the first shim component between the bearing component and the base component.

11. The method of claim 9, wherein when the testing indicates that the tibial prosthesis is not properly sized, comprising:

removing the first shim component from between the bearing component and base component; and

inserting a second shim component between the bearing component and the base component, the second shim component having a different proximal/distal size than the first shim component.

12. A tibial shim component for use with a tibial prosthesis system for implantation on a resected surface of a proximal tibia, the tibial shim component comprising:

a posterior side;

an anterior side opposing the posterior side;

a superior surface extending between the posterior side and the anterior side;

an inferior surface opposing the superior surface;

a notch formed on the posterior side of the shim component, wherein the notch is configured to engage with a feature of a base component; and

one or more rails extending from the superior surface of the shim component and configured to engage with one or more slots of a bearing component, wherein each of the one or more rails includes a rounded posterior facing edge and one or more of a medial or lateral wall that is a tapered in the proximal/distal direction.

13. The tibial shim component of claim 12, further comprising one or more handle alignment rails extending from the anterior side toward the posterior side and located between the one or more rails and the anterior side.

14. The tibial shim component of claim 12, wherein the shim component includes one or more tapering walls on the posterior end of the shim component adjacent the posterior side and the one or more tapering walls are configured to guide insertion of the shim component in a first direction.

15. The tibial shim component of claim 12, further comprising a coupling recess disposed between the anterior side and the notch.

16. The tibial shim component of claim 15, further comprising:

a shim handling instrument configured to releasably secure to the shim component to aid in inserting and removing the shim component from between the bearing component and the base component.

17. The tibial shim component of claim 16, wherein the shim handling instrument includes one or more projections configured to engage with features including the coupling recess of the shim component.

18. The tibial shim component of claim 12, wherein the shim component is one of a plurality of shim components in a system, wherein each of the plurality of shim components has a different thickness between the superior surface and inferior surface relative to each other, and wherein each shim component is configured to be removably received between an inferior surface of the bearing component and a superior surface of the base component by insertion therebetween.

19. The tibial shim component of claim 18, wherein each of the plurality of shim components upon insertion is configured to set a different relative proximal/distal position between the inferior surface of the bearing component and the superior surface of the base component.