Passivation, pH protective or lubricity coating for pharmaceutical package, coating process and apparatus
First Claim
1. A filled package comprising:
- a vessel having a lumen defined at least in part by a wall, the wall having an interior surface facing the lumen and an outer surface;
a barrier coating or layer of SiOx, wherein x is from 1.5 to 2.9, from 2 to 1000 nm thick, the barrier coating or layer of SiOx having an interior surface facing the lumen and an outer surface facing the wall interior surface, the barrier coating or layer being effective to reduce the ingress of atmospheric gas into the lumen compared to an vessel without a barrier coating or layer;
a passivation layer or pH protective coating of SiOxCy or SiNxCy wherein x is from about 0.5 to about 2.4 and y is from about 0.6 to about 3, the passivation layer or pH protective coating having an interior surface facing the lumen and an outer surface facing the interior surface of the barrier coating or layer, the passivation layer or pH protective coating being effective to increase the calculated shelf life of the package (total Si/Si dissolution rate); and
a fluid composition contained in the lumen and having a pH between 4 and 10;
wherein the calculated shelf life of the package is more than six months at a storage temperature of 4°
C.; and
wherein an FTIR absorbance spectrum of the passivation layer or pH protective coating has a ratio greater than 0.75 and at most 1.7, between the maximum amplitude of the Si—
O—
Si symmetrical stretch peak between about 1000 and 1040 cm−
1, and the maximum amplitude of the Si—
O—
Si asymmetric stretch peak between about 1060 and about 1100 cm−
1.
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Accused Products
Abstract
A method for providing a passivation layer or pH protective coating on a substrate surface by PECVD is provided, the method comprising generating a plasma from a gaseous reactant comprising polymerizing gases. The lubricity, passivation, pH protective, hydrophobicity, and/or barrier properties of the passivation layer or pH protective coating are set by setting the ratio of the O2 to the organosilicon precursor in the precursor feed, and/or by setting the electric power used for generating the plasma. In particular, a passivation layer or pH protective coating made by the method is provided. Pharmaceutical packages coated by the method and the use of such packages protecting a composition contained in the vessel against mechanical and/or chemical effects of the surface of the package without a passivation layer or pH protective coating material are also provided.
918 Citations
22 Claims
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1. A filled package comprising:
- a vessel having a lumen defined at least in part by a wall, the wall having an interior surface facing the lumen and an outer surface;
a barrier coating or layer of SiOx, wherein x is from 1.5 to 2.9, from 2 to 1000 nm thick, the barrier coating or layer of SiOx having an interior surface facing the lumen and an outer surface facing the wall interior surface, the barrier coating or layer being effective to reduce the ingress of atmospheric gas into the lumen compared to an vessel without a barrier coating or layer;
a passivation layer or pH protective coating of SiOxCy or SiNxCy wherein x is from about 0.5 to about 2.4 and y is from about 0.6 to about 3, the passivation layer or pH protective coating having an interior surface facing the lumen and an outer surface facing the interior surface of the barrier coating or layer, the passivation layer or pH protective coating being effective to increase the calculated shelf life of the package (total Si/Si dissolution rate); and
a fluid composition contained in the lumen and having a pH between 4 and 10;
wherein the calculated shelf life of the package is more than six months at a storage temperature of 4°
C.; and
wherein an FTIR absorbance spectrum of the passivation layer or pH protective coating has a ratio greater than 0.75 and at most 1.7, between the maximum amplitude of the Si—
O—
Si symmetrical stretch peak between about 1000 and 1040 cm−
1, and the maximum amplitude of the Si—
O—
Si asymmetric stretch peak between about 1060 and about 1100 cm−
1. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22)
- a vessel having a lumen defined at least in part by a wall, the wall having an interior surface facing the lumen and an outer surface;
Specification