Corrosion rate measurement with multivariable sensor

• US 10,190,968 B2
• Filed: 06/26/2015
• Issued: 01/29/2019
• Est. Priority Date: 06/26/2015
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Hedtke, Robert C., Willcox, Charles R.
• Primary Examiner(s): Walsh, Ryan
• Application Number:
  US14/751,298
• Publication Number:
  US 20160377527A1
• Time in Patent Office: 1,313 Days
• CPC Class Codes: G01N 17/00 Investigating resistance of materials to the weather, to corrosion, or to light
• CPC Class Codes: G01N 17/04 Corrosion probes

Abstract

A corrosion measurement system includes a corrosion sensor having a corrosion sensor output related to corrosion due to exposure to a process fluid. A process variable sensor provides a process variable output related to a process variable of the process fluid. Measurement circuitry coupled to the corrosion sensor and the process variable sensor provides an output related to corrosion based upon the corrosion sensor output and the process variable output.

Claims

1. A corrosion measurement system, comprising:

a corrosion sensor having a corrosion sensor output related to corrosion due to exposure to a process fluid;

a process variable sensor having a process variable output related to a process variable of the process fluid wherein the process variable changes a rate at which components exposed to the process fluid corrode; and

measurement circuitry coupled to the corrosion sensor and the process variable sensor having an output related to corrosion of components exposed to the process fluid based upon the corrosion sensor output and the process variable output wherein the measurement circuitry identifies periods of reduced corrosion rate and uses reduced power during the periods of reduced corrosion rate.

2. The corrosion measurement system of claim 1 wherein the process variable sensor comprises a pressure sensor.

3. The corrosion measurement system of claim 1 wherein the process variable sensor comprises a temperature sensor.

4. The corrosion measurement system of claim 1 wherein the process variable sensor comprises a flow sensor.

5. The corrosion measurement system of claim 1 wherein the corrosion sensor and process variable sensor are carried in a single housing.

6. The corrosion measurement system of claim 1 wherein at least one of the corrosion sensor and process variable sensor is located remotely.

7. The corrosion measurement system of claim 1 wherein the output related to corrosion further comprises an output that is indicative of corrosion rate.

8. The corrosion measurement system of claim 1 wherein the output related to corrosion further comprises an output that is indicative of remaining life of a process component.

9. The corrosion measurement system of claim 1 wherein the output related to corrosion further comprises diagnostic information.

10. The corrosion measurement system of claim 1 including a memory configured to store information related to the process fluid.

11. The corrosion measurement system of claim 1 including a memory configured to store information related to a process vessel.

12. The corrosion measurement system of claim 1 including a memory configured to store information related to a correlation between the corrosion output and the process variable output and corrosion of a process component.

13. The corrosion measurement system of claim 12 wherein the correlation is based upon a look up table.

14. The corrosion measurement system of claim 12 wherein the correlation is based upon a curve fit.

15. The corrosion measurement system of claim 1 wherein the output related to corrosion further comprises an actionable output.

16. The corrosion measurement system of claim 15 wherein the actionable output comprises an output instructing an operator to replace a component.

17. The corrosion measurement system of claim 1 including a clock.

18. The corrosion measurement system of claim 17 wherein the output related to corrosion includes time related information from the clock.

19. The corrosion measurement system of claim 1 wherein the output related to corrosion comprises a wireless output.

20. The corrosion measurement system of claim 1 wherein a sampling rate of the corrosion sensor output is changed as a function of the process variable output.