Electro-optic element

• US 10,191,348 B2
• Filed: 05/24/2017
• Issued: 01/29/2019
• Est. Priority Date: 07/08/2010
• Status: Active Grant

• Current Assignee: Gentex Corporation
• Original Assignee: Gentex Corporation
• Inventors: Luten, Henry A., Neuman, George A., Cammenga, David J., Lara, Juan C.
• Primary Examiner(s): Pham, Thomas K
• Assistant Examiner(s): Broome, Sharrief
• Application Number:
  US15/603,841
• Publication Number:
  US 20170261830A1
• Time in Patent Office: 615 Days
• CPC Class Codes: B60R 1/025 comprising special mechanical means for correcting the field of view in relation to particular driving conditions, e.g. change of lane; scanning mirrors
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/06 mounted on vehicle exterior B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: B60R 1/12 Mirror assemblies combined with other articles, e.g. clocks
• CPC Class Codes: B60R 2001/1223 with sensors or transducers
• CPC Class Codes: G02F 1/153 Constructional details
• CPC Class Codes: G02F 1/155 Electrodes
• CPC Class Codes: G02F 1/157 Structural association of cells with optical devices, e.g. reflectors or illuminating devices
• CPC Class Codes: G02F 1/161 Gaskets; Spacers; Sealing of cells; Filling or closing of cells
• CPC Class Codes: G02F 2203/09 transflective

Abstract

A vehicular rearview assembly with a mirror element having a curved or rounded edge on the first surface that is fully observable from the front of the assembly, a complex peripheral ring, and a user interface with switches and sensors that activate and configure pre-defined function(s) or device(s) of the assembly in response to the user input applied to the user interface. The mirror element is supported by a hybrid carrier co-molded of at least two materials, a portion of which is compressible between the housing shell and an edge of the mirror element. The peripheral ring may include multiple bands. Electrical communications between the electronic circuitry, the mirror element, and the user interface utilize connectors configured to exert a low contact force, onto the mirror element, limited in part by the strength of adhesive affixing the EC element to an element of the housing of the assembly.

Claims

1. An electrochromic element comprising:

a first substrate having first and second surfaces;

a second substrate having third and fourth surfaces, the second and third surfaces disposed in a parallel and spaced-apart relationship such to form a gap therebetween;

a sealing material circumferentially disposed along a perimeter of the third surface to affix the second and third surfaces together to form a chamber therebetween; and

an electro-chromic medium in the chamber,

wherein the second surface comprises a transparent electrode layer,

wherein the third surface comprises a reflective electrode layer,

wherein the reflective electrode layer comprises a first patterned opening for a glare sensor, the opening comprising a Normalized Percent Full Scale Transmittance (%), of greater than 75% within 20 seconds of a clearing state of the electro-chromic medium in the chamber, and

further wherein the cleaning state is a shorted state between the electrode layers.

2. The electrochromic element according to claim 1, wherein the transparent electrode layer comprises a second patterned opening that is substantially coincident with the first patterned opening.

3. The electrochromic element according to claim 1, wherein the first patterned opening comprises a Normalized Full Scale Transmittance of greater than 90% within 20 seconds of a clearing state of the electro-chromic medium in the chamber.

4. The electrochromic element according to claim 1, wherein the first patterned opening comprises an open fraction area between about 15% and about 50%.

5. The electrochromic element according to claim 1, wherein the reflective electrode layer comprises a metal-containing material and the first patterned opening comprises a plurality of vertically oriented lines comprising the metal-containing material, and

further wherein the lines each comprise a minimum dimension from about 10 microns to about 500 microns or the lines comprise line openings, each line opening having a maximum dimension from about 10 microns to about 500 microns.

6. The electrochromic element according to claim 5, wherein each line opening has a maximum dimension from about 20 microns to about 250 microns.

7. An electrochromic element comprising:

a first substrate having first and second surfaces;

a second substrate having third and fourth surfaces, the second and third surfaces disposed in a parallel and spaced-apart relationship such to form a gap therebetween;

a sealing material circumferentially disposed along a perimeter of the third surface to affix the second and third surfaces together to form a chamber therebetween; and

an electro-chromic medium in the chamber,

wherein the second surface comprises a transparent electrode layer,

wherein the third surface comprises a reflective electrode layer,

wherein the reflective electrode layer comprises a first patterned opening for a glare sensor, the opening comprising a Clearing Time Delay, Delta-t (seconds), of less than 60 seconds upon a clearing of the electro-chromic medium in the chamber, and

further wherein the cleaning state is a shorted state between the electrode layers.

8. The electrochromic element according to claim 7, wherein the transparent electrode layer comprises a second patterned opening that is substantially coincident with the first patterned opening.

9. The electrochromic element according to claim 7, wherein the first patterned opening comprises a Clearing Time Delay, Delta-t of less than 22 seconds upon a clearing of the electro-chromic medium in the chamber.

10. The electrochromic element according to claim 7, wherein the first patterned opening comprises an open fraction area between about 15% and about 50%.

11. The electrochromic element according to claim 7, wherein the reflective electrode layer comprises a metal-containing material and the first patterned opening comprises a plurality of vertically oriented lines comprising the metal-containing material, and

further wherein the lines each comprise a minimum dimension from about 10 microns to about 500 microns or the lines comprise line openings, each line opening having a maximum dimension from about 10 microns to about 500 microns.

12. The electrochromic element according to claim 11, wherein each line opening has a maximum dimension from about 20 microns to about 250 microns.

13. An electrochromic element comprising:

a first substrate having first and second surfaces;

a second substrate having third and fourth surfaces, the second and third surfaces disposed in a parallel and spaced-apart relationship such to form a gap therebetween;

a sealing material circumferentially disposed along a perimeter of the third surface to affix the second and third surfaces together to form a chamber therebetween; and

an electro-chromic medium in the chamber,

wherein the second surface comprises a transparent electrode layer,

wherein the third surface comprises a reflective electrode layer,

wherein the reflective electrode layer comprises a first patterned opening for a glare sensor, the opening comprising an Attenuation of the Glare Sensor, Delta-% I (%), of less than 6.5% upon a clearing of the electro-chromic medium in the chamber, and

further wherein the cleaning state is a shorted state between the electrode layers.

14. The electrochromic element according claim 13, wherein the transparent electrode layer comprises a second patterned opening that is substantially coincident with the first patterned opening.

15. The electrochromic element according claim 13, wherein the first patterned opening comprises an Attenuation of the Glare Sensor, Delta-% I of less than 1% upon a clearing of the electro-chromic medium in the chamber.

16. The electrochromic element according to claim 13, wherein the reflective electrode layer comprises a metal-containing material and the first patterned opening comprises a plurality of vertically oriented lines comprising the metal-containing material, and

further wherein the lines each comprise a minimum dimension from about 10 microns to about 500 microns or the lines comprise line openings, each line opening having a maximum dimension from about 10 microns to about 500 microns.

17. The electrochromic element according to claim 16, wherein each line opening has a maximum dimension from about 20 microns to about 250 microns.