Systems and methods for non-destructive testing involving remotely located expert

• US 10,191,478 B2
• Filed: 06/16/2015
• Issued: 01/29/2019
• Est. Priority Date: 06/16/2015
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Georgeson, Gary E., Holmes, Tyler M., Kollgaard, Jeffrey R.
• Primary Examiner(s): Armand, Marc
• Application Number:
  US14/741,393
• Publication Number:
  US 20160370798A1
• Time in Patent Office: 1,323 Days
• Field of Search: 702188
• CPC Class Codes: G01N 2291/2694 Wings or other aircraft parts
• CPC Class Codes: G01N 29/2481 Wireless probes, e.g. with transponders or radio links
• CPC Class Codes: G05B 23/00 Testing or monitoring of control systems or parts thereof monitoring of programme-control systems G05B19/048, G05B19/406
• CPC Class Codes: G06Q 10/20 Administration of product repair or maintenance

Abstract

An integrated and networked system of remote operations is provided that extends remote expert NDT methodology to a variety of manufacturing and in-service processes. The functional elements of the system comprise remote NDT applications, advanced remote NDT, remote administration, remote NDT commercial operations, and remote data analytics, which are all tied together by a remote communications hub. The communications hub has communication links with computer systems of those functional elements.

Claims

1. A remote expert non-destructive testing system comprising a remote communications hub and a multiplicity of non-destructive testing equipment located at respective testing sites and networked to said remote communications hub by respective communication links, wherein:

the remote communications hub comprises a network server, first and second remote work stations, and a local area network that interconnects the network server and the first and second remote work stations; and

the multiplicity of non-destructive testing equipment comprises first non-destructive testing equipment located at a first testing site and second non-destructive testing equipment located at a second testing site, the first and second non-destructive testing equipment being respectively in communication with the first and second remote work stations via the first network server and the local area network,

wherein the first and second non-destructive testing equipment respectively comprise first and second software, and the remote communications hub further comprises a system management server that is connected to the local area network, wherein the system management server is configured to determine when the first and second software need to be upgraded and then send software updates to the first and second non-destructive testing equipment via the local area network and the network server when the first and second software respectively need to be upgraded.

2. The system as recited in claim 1, wherein the remote communications hub further comprises a database server that is connected to the local area network, wherein the database server stores non-destructive testing data acquired by the first and second non-destructive testing equipment.

3. The system as recited in claim 1, further comprising a local positioning system positioned adjacent a test article at the first testing site, the local positioning system comprising a video camera and a laser range meter mounted to a pan-tilt unit and a controller in communication with the first remote work station via the first network server and the local area network.

4. The system as recited in claim 3, wherein the first remote work station is configured to locate the first non-destructive testing equipment relative to the test article at the first testing site.

5. The system as recited in claim 4, wherein the remote communications hub further comprises a database server that is connected to the local area network, wherein the database server stores non-destructive testing data in association with location data representing the location of the first non-destructive testing equipment relative to the test article at the first testing site.

6. The system as recited in claim 1, wherein the first non-destructive testing equipment is mounted to a mobile platform, the system further comprising a remote tracking system in communication with the first remote workstation via the network server of the remote communications hub, wherein the remote tracking system is configured to track a location of the mobile platform and send mobile platform location data to the first remote workstation via the network server.

7. The system as recited in claim 1, further comprising a remote tracking system in communication with the first remote workstation via the network server of the remote communications hub, wherein the remote tracking system is configured to track a location of an expert and send expert location data to the first remote workstation via the network server.

8. The system as recited in claim 1, further comprising a remote data analytics system in communication with the first remote workstation via the network server of the remote communications hub, wherein the remote data analytics system is configured to perform statistical analysis of the non-destructive testing data acquired by the first non-destructive testing equipment, construct a report indicating whether a test article should be taken out of service for repair or not, and send the report to the first remote workstation via the network server.

9. The system as recited in claim 8, wherein the remote data analytics system is further configured to construct a service bulletin and transmit that service bulletin over a network to portable communications devices if warranted in view of the results of the statistical analysis.

10. A remote expert non-destructive testing system comprising a remote communications hub and a multiplicity of non-destructive testing equipment located at respective testing sites and networked to said remote communications hub by respective communication links, wherein:

the remote communications hub comprises a first network server, first and second remote work stations, a first local area network that interconnects the first network server and the first and second remote work stations, a second network server, a system management server, a second local area network that interconnects the second network server and the system management server, and a wide area network that interconnects the first and second network servers; and

the multiplicity of non-destructive testing equipment comprises first non-destructive testing equipment located at a first testing site and second non-destructive testing equipment located at a second testing site, the first and second non-destructive testing equipment being respectively in communication with the first and second remote work stations via the wide area network, the first network server and the first local area network,

wherein the first and second non-destructive testing equipment respectively comprise first and second software, and the system management server is configured to determine when the first and second software need to be upgraded and then send software updates to the first and second non-destructive testing equipment via the second network server and the wide area network when the first and second software respectively need to be upgraded.

11. The system as recited in claim 10, wherein the remote communications hub further comprises a database server that is connected to the second local area network, wherein the database server stores non-destructive testing data acquired by the first and second non-destructive testing equipment.

12. The system as recited in claim 10, further comprising a local positioning system positioned adjacent a test article at the first testing site, the local positioning system comprising a video camera and a laser range meter mounted to a pan-tilt unit and a controller in communication with the first remote work station via the wide area network, the first network server and the first local area network.

13. The system as recited in claim 12, wherein the first remote work station is configured to locate the first non-destructive testing equipment relative to the test article at the first testing site.

14. The system as recited in claim 13, wherein the remote communications hub further comprises a database server that is connected to the second local area network, wherein the database server stores non-destructive testing data in association with location data representing the location of the first non-destructive testing equipment relative to the test article at the first testing site.

15. The system as recited in claim 10, wherein the first non-destructive testing equipment is mounted to a mobile platform, the system further comprising a remote tracking system in communication with the first remote workstation via the wide area network, the first network server and the first local area network, wherein the remote tracking system is configured to track a location of the mobile platform and send mobile platform location data to the first remote workstation.

16. The system as recited in claim 10, further comprising a remote tracking system in communication with the first remote workstation via the wide area network, the first network server and the first local area network wherein the remote tracking system is configured to track a location of an expert and send expert location data to the first remote workstation.

17. The system as recited in claim 10, further comprising a remote data analytics system in communication with the first remote workstation via the wide area network, the first network server and the first local area network, wherein the remote data analytics system is configured to perform statistical analysis of the non-destructive testing data acquired by the first non-destructive testing equipment, construct a report indicating whether a test article should be taken out of service for repair or not, and send the report to the first remote workstation.

18. The system as recited in claim 17, wherein the remote data analytics system is further configured to construct a service bulletin and transmit that service bulletin over a network to portable communications devices if warranted in view of the results of the statistical analysis.

19. A remote expert non-destructive testing system comprising a remote communications hub and a multiplicity of non-destructive testing equipment located at respective testing sites and networked to said remote communications hub by respective communication links, wherein:

the remote communications hub comprises a network server, first and second remote work stations, a database server, a system management server and a network that interconnects the network server, first and second remote work stations, database server, and system management server;

the multiplicity of non-destructive testing equipment comprises first non-destructive testing equipment located at a first testing site and second non-destructive testing equipment located at a second testing site, the first and second non-destructive testing equipment being respectively in communication with the first and second remote work stations via the first network server and the local area network and respectively comprising first and second software;

the database server stores non-destructive testing data acquired by the first and second non-destructive testing equipment; and

the system management server is configured to determine when the first and second software need to be upgraded and then send software updates to the first and second non-destructive testing equipment via the network server when the first and second software respectively need to be upgraded.