Chemical controller system and method

• US 10,191,498 B2
• Filed: 03/04/2016
• Issued: 01/29/2019
• Est. Priority Date: 03/05/2015
• Status: Active Grant

• Current Assignee: Pentair Water Pool And Spa Incorporated (Pentair Plc (Ireland))
• Original Assignee: Pentair Water Pool And Spa Incorporated (Pentair Plc (Ireland))
• Inventors: Lewis, Keith, Lyons, Greg
• Primary Examiner(s): Gurtowski, Richard C
• Application Number:
  US15/061,047
• Publication Number:
  US 20160259348A1
• Time in Patent Office: 1,061 Days
• CPC Class Codes: C02F 1/008 Control or steering systems not provided for elsewhere in subclass C02F
• CPC Class Codes: C02F 1/50 by addition or application of a germicide or by oligodynamic treatment C02F1/4606, C02F1/467, C02F1/76 take precedence
• CPC Class Codes: C02F 1/66 by neutralisation; pH adjustment for degassing C02F1/20; using ion-exchange C02F1/42; for flocculation or precipitation of suspended impurities C02F1/52; for removing dissolved compounds C02F1/58
• CPC Class Codes: C02F 1/685 Devices for dosing the additives
• CPC Class Codes: C02F 1/74 with air aeration of stretches of water C02F7/00
• CPC Class Codes: C02F 1/76 with halogens or compounds of halogens C02F1/4674 takes precedence
• CPC Class Codes: C02F 2103/42 from bathing facilities, e.g. swimming pools
• CPC Class Codes: C02F 2209/006 comprising a software program or a logic diagram
• CPC Class Codes: C02F 2209/008 comprising telecommunication features, e.g. modems or antennas
• CPC Class Codes: C02F 2209/06 pH
• CPC Class Codes: C02F 2209/07 Alkalinity
• CPC Class Codes: G05D 21/02 characterised by the use of electric means

Abstract

A chemical controller for an aquatic application comprising at least one output relay. The chemical controller further includes a current detection circuit configured to detect current on an output of the at least one output relay and a current fault detection device configured to output a current fault signal indicative of the occurrence of a current fault condition. The chemical controller further comprises at least one relay latch configured to receive the relay enable signal and the current fault signal and to decouple the relay enable signal from a corresponding relay latch output when the current fault signal indicates the occurrence of a current fault condition. A relay drive circuit is configured to receive a signal from the corresponding relay latch output to and to responsively activate and deactivate the at least one output relay.

Claims

1. A chemical controller for an aquatic application, comprising:

at least one output relay coupled to a pump, the pump configured to introduce at least one chemical into the aquatic application, wherein the chemical controller controls the operation of the pump using the at least one output relay;

a current detection circuit configured to detect current on an output of the at least one output relay;

a current fault detection device configured to output a current fault signal indicative of an occurrence of a current fault condition, wherein the current fault condition comprises a condition where a current exists on the output of the at least one output relay while the at least one output relay is instructed to be deactivated via a corresponding relay enable signal;

at least one relay latch configured to receive the relay enable signal and the current fault signal and to decouple the relay enable signal from a corresponding relay latch output when the current fault signal indicates the occurrence of a current fault condition and to couple the relay enable signal to the corresponding relay latch output when the current fault signal indicates a current fault condition has not occurred; and

a relay drive circuit configured to receive a signal from the corresponding relay latch output and to responsively activate and deactivate the at least one output relay.

2. The chemical controller of claim 1 further comprising:

at least one output power shutoff relay configured to remove an output power provided to the at least one output relay when the current fault signal indicates the occurrence of the current fault condition.

3. The chemical controller of claim 1, wherein the aquatic application is at least one of a pool, a hot tub, a spa tub, a fountain, a pond, or a recirculating aquaculture system.

4. The chemical controller of claim 1, wherein the chemical controller is in communication with a sensor, the sensor configured to sense one or more characteristics of the aquatic application.

5. The chemical controller of claim 4, wherein the one or more characteristics include pH values and alkalinity values.

6. The chemical controller of claim 4, wherein the chemical controller controls the pump to cause delivery of the at least one chemical based on the sensed one or more characteristic of the aquatic application.

7. The chemical controller of claim 6, wherein the chemical controller controls at least a first and a second body of water in the aquatic application.

8. A method of monitoring at least one output relay in a chemical controller, the at least one output relay being coupled to a pump, the pump configured to introduce at least one chemical into the aquatic application, wherein the chemical controller controls the operation of the pump using the at least one output relay, the method comprising:

detecting a current on an output of the at least one output relay using a current sensor;

outputting a current fault signal from the current sensor, the current fault signal indicative of an occurrence of a current fault condition, wherein the current fault condition comprises a condition where a current exists on the output of the at least one output relay while the at least one output relay is instructed to be deactivated via a corresponding relay enable signal;

decoupling a relay enable signal from a corresponding relay latch output when the current fault signal indicates the occurrence of a current fault condition and coupling the relay enable signal to the corresponding relay latch output when the current fault signal indicates a current fault condition has not occurred; and

transmitting a signal to a relay drive circuit from the corresponding relay latch output, the relay drive circuit configured to activate and deactivate the at least one output relay based on the received signal.

9. The method of claim 8, further comprising:

removing an output power provided to the at least one output relay when the current fault signal indicates the occurrence of the current fault condition.

10. The method of claim 9, wherein the output power is removed to the at least one output relay by deactivating a power master relay.

11. The method of claim 8, further comprising:

outputting a processor fault signal from a processor, the processor fault signal indicative of an occurrence of a processor fault condition;

decoupling a relay enable signal from a corresponding relay latch output when the processor fault signal indicates the occurrence of a processor fault condition; and

transmitting a signal to a relay drive circuit from the corresponding relay latch output, the relay drive circuit configured to activate and deactivate the at least one output relay based on the received signal.

12. The method of claim 10, wherein the processor fault signal indicates a hung processor.

13. A chemical control system for an aquatic application, the system comprising:

a chemical controller, the chemical controller configured to regulate a chemical parameter of the aquatic application;

a pump, the pump configured to introduce at least one chemical into the aquatic application, wherein the chemical controller controls operation of the pump using an output relay; and

an output relay monitoring circuit, the output relay monitoring circuit comprising;

a current detection circuit configured to detect a current on an output of the output relay;

a current fault detection device configured to output a current fault signal when current exists on the output of the output relay while the output relay is instructed to be deactivated via a corresponding relay enable signal;

a relay latch circuit configured to receive the current fault signal and decouple a relay enable signal from a corresponding relay latch output; and

a relay drive circuit, the relay drive circuit deactivating the output relay when the relay enable signal is decoupled.

14. The chemical control system of claim 13, wherein the output relay monitoring circuit further comprises at least one output power shutoff relay configured to remove an output power provided to the at least one output relay when the current fault signal indicates an occurrence of a current fault condition.

15. The chemical control system of claim 13, wherein the chemical controller includes a user interface, the user interface configured to allow a user to input chemical parameters associated with the aquatic application.

16. The chemical control system of claim 15, wherein the controller includes a display.

17. The chemical control system of claim 13, wherein the chemical controller is in communication with a sensor, the sensor configured to sense one or more chemical characteristics of the aquatic application.

18. The chemical control system of claim 13, wherein the pump is a peristaltic pump.