Compact low power head-mounted display with light emitting diodes that exhibit a desired beam angle

• US 10,193,018 B2
• Filed: 12/29/2016
• Issued: 01/29/2019
• Est. Priority Date: 12/29/2016
• Status: Active Grant

• Current Assignee: Intel Corporation
• Original Assignee: Intel Corporation
• Inventors: Ahmed, Khaled, Parikh, Kunjal
• Primary Examiner(s): Dicke, Chad M
• Application Number:
  US15/393,885
• Publication Number:
  US 20180190865A1
• Time in Patent Office: 761 Days
• Field of Search: None
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G09G 2320/0626 for control of overall brightness
• CPC Class Codes: G09G 3/002 to project the image of a two-dimensional display, such as an array of light emitting or modulating elements or a CRT
• CPC Class Codes: G09G 3/32 semiconductive, e.g. using light-emitting diodes [LED]
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 27/1214 comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
• CPC Class Codes: H01L 2933/0025 relating to coatings
• CPC Class Codes: H01L 2933/0058 relating to optical field-shaping elements
• CPC Class Codes: H01L 33/08 with a plurality of light emitting regions, e.g. laterally discontinuous light emitting layer or photoluminescent region integrated within the semiconductor body H01L27/15 takes precedence
• CPC Class Codes: H01L 33/24 of the light emitting region, e.g. non-planar junction
• CPC Class Codes: H01L 33/46 Reflective coating, e.g. dielectric Bragg reflector
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

A display panel is described which includes Light Emitting Diodes (LEDs) that exhibit a specified beam angle. The display panel can be used for a head-mounted display. An example of a head-mounted display includes a display panel with an array of LEDs that are controllable to form an image. The head-mounted display also includes circuitry to receive image data and render an image on the display panel. The head-mounted display also includes circuitry to detect motion of the head-mounted display. The image data is generated based in part on the motion of the head-mounted display. Each LED in the array of LEDs is configured to emit light at a specified beam angle that directs the light toward a pupil of a wearer of the head-mounted display.

Claims

1. A head-mounted display comprising:

a display panel comprising an array of Light Emitting Diodes (LEDs) that are controllable to form an image;

circuitry to receive image data and render an image on the display panel; and

circuitry to detect motion of the head-mounted display, wherein the image data is generated based in part on the motion of the head-mounted display;

wherein each LED in the array of LEDs is configured to emit light at a specified beam angle that directs the light toward a pupil of a wearer of the head-mounted display and wherein at least one of the LEDs comprises;

a substrate;

a first doped semiconductor disposed over the substrate and forming a projection with sloped surfaces;

a light emitting layer disposed over the projection of the first doped semiconductor, wherein the beam angle is determined in part by a slope of the sloped surfaces;

a second doped semiconductor layer disposed over the light emitting layer; and

an electrode disposed over one side of the second doped semiconductor layer to cause an intensity of the light emitted from the light emitting layer to be higher in a direction normal to a plane of the one side that has the electrode.

2. The head-mounted display of claim 1, wherein light from the display panel is directed toward the pupil of the wearer without the use of a lens system.

3. The head-mounted display of claim 1, wherein the LEDs are grouped into pixel bins, each pixel bin comprising LEDs that exhibit a same beam angle.

4. The head-mounted display of claim 1, wherein the specified beam angle is determined based on a shape of the LED.

5. The head-mounted display of claim 1, comprising an insulator layer disposed over the first doped semiconductor, wherein the insulator layer comprises a plurality of through vias disposed in the insulator layer, and wherein the first doped semiconductor is disposed in the through via to form the projection.

6. The head-mounted display of claim 1, wherein a shape of the projection is controlled to generate the specified beam angle.

7. A head-mounted display comprising:

a display panel comprising an array of Light Emitting Diodes (LEDs) that are controllable to form an image;

circuitry to receive image data and render an image on the display panel; and

circuitry to detect motion of the head-mounted display, wherein the image data is generated based in part on the motion of the head-mounted display;

wherein each LED in the array of LEDs is configured to emit light at a specified beam angle that directs the light toward a pupil of a wearer of the head-mounted display; and

wherein at least one of the LEDs comprises;

a light emitting layer and a window layer, the window layer comprising transparent semiconductor material disposed over the light emitting layer;

an oxide layer disposed around an outer circumference of the window layer to form a depression with sloping walls, wherein the window layer sits at a base of the depression; and

a conductive layer disposed over the oxide layer along a portion of the sloping walls of the depression, wherein the conductive layer forms a reflective surface that reflects light emitted through the window layer.

8. The head-mounted display of claim 7, wherein a slope of the sloping walls of the depression is controlled to generate the specified beam angle.

9. The head-mounted display of claim 7, wherein the portion of the sloping walls covered by the conductive layer is selected to generate the specified beam angle.

10. A display panel comprising:

a plurality of pixels that are controllable to form an image, each pixel comprising a plurality of Light Emitting Diodes (LEDs); and

a Thin Film Transistor (TFT) backplane to activate the LEDs;

wherein each LED in the plurality of LEDs is configured to emit light at a specified beam angle to direct the light toward a viewer'"'"'s pupil, and wherein at least one of the LEDs comprises;

a substrate;

a first doped semiconductor disposed over the substrate and forming a projection with sloped surfaces;

a light emitting layer disposed over the projection of the first doped semiconductor, wherein the beam angle is determined in part by a slope of the sloped surfaces;

a second doped semiconductor layer disposed over the light emitting layer; and

an electrode disposed over one side of the second doped semiconductor layer to cause an intensity of the light emitted from the light emitting layer to be higher in a direction normal to a plane of the one side that has the electrode.

11. The display panel of claim 10, wherein light from the display panel is directed toward the viewer'"'"'s pupil without the use of a lens system.

12. The display panel of claim 10, wherein the LEDs are grouped into pixel bins, each pixel bin comprising LEDs that exhibit a same beam angle.

13. The display panel of claim 10, wherein the specified beam angle is determined based on a shape of the LED.

14. The display panel of claim 10, comprising an insulator layer disposed over the first doped semiconductor, wherein the insulator layer comprises a plurality of through vias disposed in the insulator layer, and wherein the first doped semiconductor is disposed in the through via to form the projection.

15. The display panel of claim 10, wherein a shape of the projection is controlled to generate the specified beam angle.

16. A display panel comprising:

a plurality of pixels that are controllable to form an image, each pixel comprising a plurality of Light Emitting Diodes (LEDs); and

a Thin Film Transistor (TFT) backplane to activate the LEDs;

wherein each LED in the plurality of LEDs is configured to emit light at a specified beam angle to direct the light toward a viewer'"'"'s pupil, and wherein at least one of the LEDs comprises;

a light emitting layer and a window layer, the window layer comprising transparent semiconductor material disposed over the light emitting layer;

an oxide layer disposed around an outer circumference of the window layer to form a depression with sloping walls, wherein the window layer sits at a base of the depression; and

a conductive layer disposed over the oxide layer along a portion of the sloping walls of the depression, wherein the conductive layer forms a reflective surface that reflects light emitted through the window layer.

17. The display panel of claim 16, wherein a slope of the sloping walls of the depression is controlled to generate the specified beam angle.

18. The display panel of claim 16, wherein the portion of the sloping walls covered by the conductive layer is selected to generate the specified beam angle.

19. A method of fabricating a Light Emitting Diode (LED) for a display panel, the method comprising:

forming an N-type layer over a semiconductor substrate;

forming an insulator layer over the N-type layer; and

forming a plurality of light emitting elements that project above a surface of an insulator, wherein the plurality of light emitting elements are isolated from each other, and wherein forming each light emitting element of the plurality of light emitting elements comprises;

forming a light emitting layer;

forming a P-type layer over the light emitting layer; and

forming a transparent P-type metal layer over one side of the P-type layer to cause an intensity of the light emitted from the light emitting layer to be higher in a direction normal to a plane of the one side that has the transparent P-type metal layer;

wherein forming the plurality of light emitting element comprises controlling a shape of the light emitting elements to produce a specified beam angle.

20. The method of claim 19, wherein forming the plurality of light emitting elements comprises forming a plurality of N-type through vias in the insulator layer, and forming each one of the plurality of light emitting elements over a respective one of the plurality of N-type through vias.

21. The method of claim 19, wherein the LED is configured to be activated by applying a charge to the transparent P-type metal layer.

22. A method of fabricating a Light Emitting Diode (LED) for a display panel, the method comprising:

forming a light emitting layer;

forming a window layer over the light emitting layer, the window layer comprising transparent semiconductor material;

forming an oxide layer around an outer circumference of the window layer to form a depression with sloping walls, wherein the window layer sits at a base of the depression; and

forming a conductive layer over the oxide layer along a portion of the sloping walls of the depression, wherein the conductive layer forms a reflective surface that reflects light emitted through the window layer.

23. The method of claim 22, wherein forming the oxide layer comprises controlling a slope of the sloping walls to generate a specified beam angle.