Water spray fume cleansing with demand-based operation

• US 10,195,470 B2
• Filed: 03/14/2014
• Issued: 02/05/2019
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Oy Halton Group Ltd, Oy Hyalton Group Ltd.
• Original Assignee: Oy Halton Group Ltd
• Inventors: Livchak, Andrey V., Jones, Joe
• Primary Examiner(s): Kim, Christopher
• Application Number:
  US14/777,402
• Publication Number:
  US 20160030782A1
• Time in Patent Office: 1,789 Days
• Field of Search: 169 43, 169 45, 169 46, 169 56, 169 60, 169 61, 169 65
• CPC Class Codes: A62C 3/006 for kitchens or stoves
• CPC Class Codes: A62C 3/14 in connection with doors, windows, ventilators, partitions, or shutters, e.g. automatic closing
• CPC Class Codes: A62C 37/08 comprising an outlet device containing a sensor, or itself being the sensor, i.e. self-contained sprinklers
• CPC Class Codes: B01D 5/0027 by direct contact between vapours or gases and the cooling medium
• CPC Class Codes: B05B 12/12 responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus B05B12/082, B05B12/084 take precedence
• CPC Class Codes: B05B 7/265 the liquid being fed by gravity, or sucked into the gas
• CPC Class Codes: F24C 15/2021 Arrangement or mounting of control or safety systems
• CPC Class Codes: F24C 15/2057 using a cleaning liquid

Abstract

A system and method is provided for demand-based control of a cold water spray system of an exhaust ventilation system. Embodiments include determining a demand load of a cooking appliance that generates cooking effluent in a vicinity of an exhaust hood, and determining a temperature of water in the cold water spray system. The cold water spray system is controlled in response to at least one of the determined appliance demand load and the determined temperature of water in the cold water spray system to maintain a low temperature of water in the cold water spray system below a predetermined temperature threshold, thereby enabling efficient removal of contaminants from the exhaust hood by the cold water spray system.

Claims

1. A method of controlling a cold water spray system in an exhaust ventilation system, the exhaust ventilation system including an exhaust hood and the cold water spray system, the cold water spray system including a plurality of cold water spray nozzles, the method comprising:

determining a demand load of a cooking appliance that generates cooking effluent that is captured by the exhaust hood;

determining a temperature of water in the cold water spray system; and

controlling the cold water spray system in response to at least one of the determined demand load of the cooking appliance and the determined temperature of water in the cold water spray system to maintain a low temperature of water in the cold water spray system below a predetermined temperature threshold, thereby enabling removal of contaminants from the exhaust hood by the cold water spray system, wherein

the controlling includes draining water from the cold water spray system when the determined temperature of water in the cold water spray system exceeds a first predetermined out-of-bounds temperature threshold.

2. The method of claim 1, wherein the controlling further includes:

attempting to recover a predefined temperature of the water by flowing the water through a heat exchanger and then, upon a failure to recover the predefined temperature, draining the water to a drain and replacing it with replacement water.

3. The method of claim 1, wherein the controlling includes draining water from a storage tank of the cold water spray system.

4. The method of claim 1, wherein the first predetermined out-of-bounds temperature threshold is between about 80 degrees Fahrenheit and about 90 degrees Fahrenheit.

5. The method of claim 1, wherein the controlling includes circulating water from the cold water spray system to a heat exchanger when the determined temperature of water in the cold water spray system exceeds a second predetermined out-of-bounds temperature threshold lower than the first predetermined out-of-bounds temperature threshold, and does not exceed the first predetermined out-of-bounds temperature threshold.

6. The method of claim 5, wherein the first predetermined out-of-bounds temperature threshold is about 90 degrees Fahrenheit, and the second predetermined out-of-bounds temperature threshold is about 80 degrees Fahrenheit.

7. The method of claim 1, wherein when the determined temperature of water in the cold water spray system exceeds a second predetermined out-of-bounds temperature threshold lower than the first predetermined out-of-bounds temperature threshold and does not exceed the first predetermined out-of-bounds temperature threshold, the controlling includes:

spraying water through the spray nozzles;

collecting a portion of the water in a collection element of the exhaust hood; and

draining the collected portion of the water from the cold water spray system.

8. The method of claim 1, wherein the controlling includes circulating water from a water storage tank of the cold water spray system through a heat exchanger to reduce the temperature of the water, and returning the water to the water storage tank.

9. The method claim 1, wherein the controlling includes spraying water through the cold water spray nozzles based on the determined demand load of the cooking appliance and the determined temperature of water in the cold water spray system.

10. The method of claim 9, further comprising:

controlling the cold water spray system to maintain a predetermined temperature difference between temperature of the cooking effluent and the temperature of the water in the cold water spray system, wherein the temperature of the water in the cold water spray system is lower than the temperature of the cooking effluent.

11. The method of claim 10, wherein the predetermined temperature difference is between about 15 degrees Fahrenheit and about 25 degrees Fahrenheit.

12. The method of claim 11, wherein the predetermined temperature difference is about 20 degrees Fahrenheit.

13. The method of claim 1, comprising controlling an amount of water sprayed through the cold water spray nozzles responsive to the demand load of the cooking appliance.

14. The method of claim 1, comprising spraying water from a storage tank of the cold water spray system through one or more of the plurality of cold water spray nozzles during a predetermined time period to wash the exhaust hood.

15. The method of claim 1, wherein the controlling comprises:

spraying water through the spray nozzles;

collecting a portion of the water in a collection element of the exhaust hood; and

directing the collected portion of the water through a water preheater of a hot water heater.

16. The method of claim 15, further comprising;

returning the water that has been collected in the collection element to a storage tank of the cold water spray system after it passes through the water preheater.

17. The method of claim 1, further comprising:

controlling the cold water spray system based on a fire safety signal representing one or more of a temperature of the cooking effluent and an indicator of the presence of one or more of fire, smoke, and sparks;

the controlling including;

receiving the fire safety signal, the fire safety signal including one or more of a high limit exhaust temperature signal and an optical sensor signal; and

spraying water through one or more of the plurality of cold water spray nozzles when the received fire safety signal indicates one or more of;

the temperature of the cooking effluent exceeds a predetermined threshold cooking effluent temperature, and

the presence of one or more of fire, smoke, and sparks.

18. The method of claim 17, wherein the fire safety signal includes an indication of a fluctuating temperature in a predefined frequency band, based on a power spectral density from a band-pass filtered temperature signal, such that a predefined power of the band-pass filtered temperature signal within the predefined frequency band indicates a fire.

19. The method of claim 17, wherein the fire safety signal includes a conditioned temperature signal including at least one of a combination of effluent stream temperature with radiant temperature, optical characteristics including color and luminance, and frequency characteristics thereof.

20. A method of controlling a cold water spray system in an exhaust ventilation system, the exhaust ventilation system including an exhaust hood and the cold water spray system, the cold water spray system including a plurality of cold water spray nozzles, the method comprising:

determining a demand load of a cooking appliance that generates cooking effluent that is captured by the exhaust hood;

determining a temperature of water in the cold water spray system;

controlling the cold water spray system in response to at least one of the determined demand load of the cooking appliance and the determined temperature of water in the cold water spray system to maintain a low temperature of water in the cold water spray system below a predetermined temperature threshold, thereby enabling removal of contaminants from the exhaust hood by the cold water spray system; and

determining a temperature of the cooking effluent, wherein

the controlling includes draining water from the cold water spray system when the determined temperature of water in the cold water spray system exceeds the determined cooking effluent temperature minus a first predetermined temperature difference value; and

wherein the first predetermined temperature difference value is a temperature difference between the temperature of the water and the cooking effluent temperature.

21. The method of claim 20, wherein when the determined temperature of water in the cold water spray system exceeds the determined cooking effluent temperature minus a second predetermined temperature difference value, and does not exceed the determined cooking effluent temperature minus the first predetermined temperature difference value, the controlling includes:

spraying water through the spray nozzles;

collecting a portion of the water in a collection element of the exhaust hood; and

draining the collected portion of the water from the cold water spray system;

wherein the first predetermined temperature difference value is less than the second predetermined temperature difference value.

22. The method of claim 21, wherein the first predetermined temperature difference value is about 10 degrees Fahrenheit, and the second predetermined temperature difference value is about 15 degrees Fahrenheit.

23. A method of controlling a cold water spray system in an exhaust ventilation system, the exhaust ventilation system including an exhaust hood and the cold water spray system, the cold water spray system including a plurality of cold water spray nozzles, the method comprising:

determining a demand load of a cooking appliance that generates cooking effluent that is captured by the exhaust hood;

determining a temperature of water in the cold water spray system; and

controlling the cold water spray system in response to at least one of the determined demand load of the cooking appliance and the determined temperature of water in the cold water spray system to maintain a low temperature of water in the cold water spray system below a predetermined temperature threshold, thereby enabling removal of contaminants from the exhaust hood by the cold water spray system, wherein the controlling comprises;

spraying water through the spray nozzles;

collecting a portion of water in a collection element of the exhaust hood;

detecting a water quality of the collected portion;

responsive to a detected out-of-bounds water quality, implementing at least two water quality recovery schemes, each including one of filtering and transferring heat out of the collected water; and

draining the collected water from the cold water spray system and replacing the collected water if the at least two quality recovery schemes fail to recover the water quality to not be of the out-of-bounds water quality.