Wall anchor assemblies

• US 10,197,217 B2
• Filed: 06/28/2016
• Issued: 02/05/2019
• Est. Priority Date: 06/30/2015
• Status: Active Grant

• Current Assignee: Hillman Group Incorporated (Hillman Solutions Corp.)
• Original Assignee: Hillman Group Incorporated (Hillman Solutions Corp.)
• Inventors: Will, Gary E., Grice, Byron K., Malott, Dale G., Hamblin, Ryan
• Primary Examiner(s): Liu, Jonathan
• Assistant Examiner(s): Morris, Taylor L
• Application Number:
  US15/195,152
• Publication Number:
  US 20170002974A1
• Time in Patent Office: 952 Days
• Field of Search: 2482161, 2482171, 2482173, 24822021, 248301
• CPC Class Codes: A47G 1/16 Devices for hanging or supporting pictures, mirrors, or the like
• CPC Class Codes: A47G 1/1633 Wall members for connection to a conventional picture
• CPC Class Codes: A47G 1/20 Picture hooks; X-hooks plugs or hooks for general use F16B13/00, F16B45/00
• CPC Class Codes: A47G 1/205 Devices for positioning picture hooks on a wall
• CPC Class Codes: A47G 1/22 Pin plates
• CPC Class Codes: F16B 15/00 Nails; Staples surgical staples A61B17/064; manufacture of nails or staples B21G ; drawing-pins, thumb-tacks B43M15/00; railway spikes E01B9/06
• CPC Class Codes: F16B 15/02 with specially-shaped heads, e.g. with enlarged surfaces ornaments for furniture A47B95/04; removable ornamental heads for nails A47G3/00
• CPC Class Codes: F16B 45/00 Hooks; Eyes if the attaching parts or means are concerned, groups F16B13/00, F16B15/00, F16B19/00, F16B25/00, F16B35/00, F16B47/00 take precedence; for hanging pictures or the like A47G1/16; towing hooks for ships B63B21/58; for hoisting or hauling purposes B66C; hooks or eyes with integral parts designed to facilitate quick attachment to cables or ropes at any point F16G11/14
• CPC Class Codes: F16M 13/02 for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle

Abstract

An anchor assembly for hanging an object on a wall includes a first anchor component and a second anchor component. The first anchor component includes a base having front, back, top, bottom, left and right sides, and at least one wall penetrating retainer extending from the base and having a wall penetrating extent that protrudes rearwardly of the base and has a downwardly curved configuration. The second anchor component includes a base having front, back, top, bottom, left and right sides, at least one wall penetrating retainer extending from the base of the second anchor component and having a wall penetrating extent that protrudes rearwardly of the base of the second anchor component and has a curved configuration. The second anchor component is pivotably associated with the first anchor component for movement between an anchoring orientation and a non-anchoring orientation.

Claims

1. An anchor assembly for hanging an object on a wall, comprising:

a first anchor component including a base having front, back, top, bottom, left and right sides, at least one wall penetrating retainer extending from the base and having a wall penetrating extent that protrudes rearwardly of the base and has a downwardly curved configuration;

a second anchor component including a base having front, back, top, bottom, left and right sides, at least one wall penetrating retainer extending from the base of the second anchor component and having a wall penetrating extent that has a curved configuration;

the second anchor component pivotably associated with the first anchor component for movement between an anchoring orientation and a non-anchoring orientation, in the anchoring orientation the back side of the base of the second anchor component is positioned at least in part in front of the front side of the base of the first anchor component and the wall penetrating extent of the second anchor component has a downwardly curved configuration and protrudes rearwardly of the base of the first anchor component, in the non-anchoring orientation the second anchor component is pivoted away from the first anchor component; and

at least one hook element extending forwardly from the anchor assembly when the second anchor component is in the anchoring orientation;

wherein the base and the wall penetrating retainer of the first anchor component are formed as a monolithic unit of metal plate construction such that one or more portions of the back side of the base of the first anchor component define a wall mount plane of the anchor assembly and the wall penetrating retainer of the first anchor component does not move relative to the wall mount plane.

2. The anchor assembly of claim 1 wherein the second anchor component is pivotably associated with the first anchor component by a hinge connection, an axis of the hinge connection runs parallel to the wall mount plane.

3. The anchor assembly of claim 2 wherein the axis of the hinge connection is spaced forwardly of the wall mount plane by a distance of at least 0.15 inches.

4. The anchor assembly of claim 1 wherein the at least one wall penetrating retainer of the first anchor component comprises first and second wall penetrating retainers extending from the base of the first anchor component, and the at least one wall penetrating retainer of the second anchor component comprises third and fourth wall penetrating retainers extending from the base of the second anchor component.

5. The anchor assembly of claim 4 wherein the first and second wall penetrating retainers have respective distal tips that are laterally spaced apart by a first distance and the third and fourth wall penetrating retainers have respective distal tips that are laterally spaced apart by a second distance, the second distance is different than the first distance.

6. The anchor assembly of claim 5 wherein the first distance is greater than the second distance.

7. The anchor assembly of claim 6 wherein the third and fourth wall penetrating retainers are positioned laterally between the first and second wall penetrating retainers when the second anchor component is in the anchoring orientation.

8. The anchor assembly of claim 5 wherein the first distance is smaller than the second distance.

9. The anchor assembly of claim 4 wherein respective portions of the first, second, third and fourth wall penetrating retainers that lie in the wall mount plane when the second anchor component is in the anchoring orientation are positioned at substantially a same height.

10. The anchor assembly of claim 1 wherein the hook element is located on the front side of the base of the first anchor component, and the base of the second anchor component includes an opening through which the hook element extends when the second anchor component is in the anchoring orientation.

11. The anchor assembly of claim 1 wherein

the base of the first anchor component is formed by a base plate and the front, back, top, bottom, left and right sides of the base of the first anchor component are sides of the base plate;

the base of the second anchor component is formed by an outer plate and the front, back, top, bottom, left and right sides of the base of the second anchor component are sides of the outer plate, and

at least a portion of the back side of the outer plate seats against the front side of the base plate when the second anchor component is in the anchoring orientation.

12. The anchor assembly of claim 11 wherein the front side of the base plate is substantially planar and the back side of the outer plate is substantially planar.

13. The anchor assembly of claim 1 wherein:

at least an end portion of the wall penetrating extent of the first anchor component includes a maximum average surface roughness of no more than about 20 μ

inch; and

at least an end portion of the wall penetrating extent of the second anchor component includes a maximum average surface roughness of no more than about 20 μ

inch.

14. The anchor assembly of claim 1 wherein each wall penetrating extent includes:

a convex curved surface separated from a concave curved surface, and lateral first and second side surfaces that are substantially planar and that extend between the convex curved surface and the concave curved surface, wherein a distal end of the wall penetrating extent is shaped to provide a point, wherein the point is defined at least in part by a bevel extending from the concave surface toward the point and little or no bevel extending from the convex surface toward the point such that a distance from the point to the convex surface of the wall penetrating extent is smaller than a distance from the point to concave surface of the wall penetrating extent.

15. The anchor assembly of claim 1 wherein the wall penetrating extent of the first anchor component is arcuate and a center of a radius of curvature of the wall penetrating extent is located substantially at a rear corner of the base of the first anchor component where the bottom side of the base meets the back side of the base.

16. The anchor assembly of claim 15 wherein the second anchor component is pivotably connected to the first anchor component by hinge arrangement, the wall penetrating extent of the second anchor component is arcuate and a center of a radius of curvature of the wall penetrating extent of the second anchor component is located substantially at a hinge axis of the hinge arrangement.

17. The anchor assembly of claim 16 wherein the radius of curvature of the wall penetrating extent of the second anchor component is less than the radius of curvature of the wall penetrating extent of the first anchor component.

18. The anchor assembly of claim 1 wherein:

the base of at least one of the first anchor component or the second anchor component is formed by a base plate that includes a first thumb capture zone proximate an upper left corner and a second thumb capture zone proximate an upper right corner.

19. The anchor assembly of claim 1 wherein:

the first anchor component is configured such that the first anchor component can be manually rotated into type X gypsum wallboard by positioning the bottom side adjacent the wallboard and rotating the first anchor component to move the wall penetrating extent of the first anchor component into the wallboard with a force of no more 15 pounds per retainer normal to the base of the first anchor component at the location of the wall penetrating retainer of the first anchor component;

the second anchor component is configured such that the second anchor component can be manually rotated into type X gypsum wallboard by rotating the second anchor component about a hinge connection to move the wall penetrating extent of the second anchor component into the wallboard with a force of no more 15 pounds per retainer normal to the base of the second anchor component at the location of the wall penetrating retainer of the second anchor component.

20. An anchor assembly for hanging an object on a wall, comprising:

a first anchor component including a base having front, back, top, bottom, left and right sides, at least one wall penetrating retainer extending from the base and having a wall penetrating extent that protrudes rearwardly of the base and has a downwardly curved configuration;

a second anchor component including a base having front, back, top, bottom, left and right sides, at least one wall penetrating retainer extending from the base of the second anchor component and having a wall penetrating extent that has a curved configuration;

the second anchor component pivotably associated with the first anchor component for movement between an anchoring orientation and a non-anchoring orientation, in the anchoring orientation the back side of the base of the second anchor component is positioned at least in part in front of the front side of the base of the first anchor component and the wall penetrating extent of the second anchor component has a downwardly curved configuration and protrudes rearwardly of the base of the first anchor component, in the non-anchoring orientation the second anchor component is pivoted away from the first anchor component;

at least one hook element extending forwardly from the anchor assembly when the second anchor component is in the anchoring orientation;

wherein the wall penetrating retainer of the first anchor component extends from a base edge at the top side of the base of the first anchor component, wherein the wall penetrating retainer of the second anchor component extends from a base edge at the top side of the base of the second anchor component when the second anchor component is in the anchoring orientation, wherein the wall penetrating retainer of the second anchor component passes over the top side of the base of the first anchor component when the second anchor component is in the anchoring orientation so that the wall penetrating retainer of the second anchor component is at a height that is substantially the same as a height of the wall penetrating retainer of the first anchor component.

21. The anchor assembly of claim 20 wherein, when the second anchor component is in the anchoring orientation, a first spacing between the back side of the base of the first anchor component and a distal end of the wall penetrating retainer of the first anchor component is less than a second spacing between the back side of the base of the second anchor component and a distal end of the wall penetrating retainer of the second anchor component.

22. An anchor assembly for hanging an object on a wall, comprising:

a first anchor component including a base having front, back, top, bottom, left and right sides, at least one wall penetrating retainer extending from the base and having a wall penetrating extent that protrudes rearwardly of the base and has a downwardly curved configuration;

a second anchor component including a base having front, back, top, bottom, left and right sides, at least one wall penetrating retainer extending from the base of the second anchor component and having a wall penetrating extent that has a curved configuration;

the second anchor component pivotably associated with the first anchor component for movement between an anchoring orientation and a non-anchoring orientation, in the anchoring orientation the back side of the base of the second anchor component is positioned at least in part in front of the front side of the base of the first anchor component and the wall penetrating extent of the second anchor component has a downwardly curved configuration and protrudes rearwardly of the base of the first anchor component, in the non-anchoring orientation the second anchor component is pivoted away from the first anchor component;

at least one hook element extending forwardly from the anchor assembly when the second anchor component is in the anchoring orientation;

wherein the base and the wall penetrating retainer of the first anchor component are formed as a monolithic unit of metal plate construction, the base of the first anchor component is formed by a base plate, and the wall penetrating retainer of the first anchor component extends from one edge of the base plate with an initial forward progression and then turns back to define a rearward and curved progression.

23. The anchor assembly of claim 22 wherein the base and wall penetrating retainer of the second anchor component are formed as a monolithic unit of metal plate construction, the base of the second anchor component formed by an outer plate, and the wall penetrating retainer of the second anchor component extends from one edge of the outer plate with an initial forward progression and then turns back to define a rearward and curved progression when the second anchor component is in the anchoring orientation.

24. An anchor assembly for hanging an object on a wall, comprising:

a first anchor component including a first base having front and back sides, at least one wall penetrating retainer extending from the first base, the wall penetrating retainer having a wall penetrating extent that protrudes rearwardly of the first base and has a downwardly curved configuration;

a second anchor component including a second base having front and back sides, at least one wall penetrating retainer extending from the second base, the wall penetrating retainer of the second anchor component having a wall penetrating extent that has a curved configuration;

the second anchor component pivotably associated with the first anchor component via a hinge connection between the first base and the second base for movement of the second anchor component between an anchoring orientation and a non-anchoring orientation to enable staged installation of the anchor assembly into a wall, wherein the wall penetrating retainer of the second anchor component is positioned alongside the wall penetrating retainer of the first anchor component when the second anchor component is in the anchoring orientation, and the wall penetrating extent of the wall penetrating retainer of the second anchor component curves downwardly when the second anchor component is in the anchoring orientation.

25. The anchor assembly of claim 24 wherein:

the wall penetrating extent of the first anchor component is arcuate and a center of a radius of curvature of the wall penetrating extent of the first anchor component is located substantially at a distal side of the first base;

the wall penetrating extent of the second anchor component is arcuate and a center of a radius of curvature of the wall penetrating extent of the second anchor component is located substantially at a hinge axis of the hinge connection.

26. The anchor assembly of claim 24 wherein:

in the anchoring orientation the back side of the second base is positioned in contact with the front side of the first base and the wall penetrating extent of the second anchor component protrudes rearwardly of the first base, in the non-anchoring orientation the second anchor component is pivoted away from the first anchor component and hangs forwardly of and/or downward from the first anchor component.

27. The anchor assembly of claim 24 wherein:

the first anchor component is formed as a monolithic unit of metal plate construction, the first base formed by a first base plate, and the wall penetrating retainer of the first anchor component extends from one edge of the first base plate;

the second anchor component is formed as a monolithic unit of metal plate construction, the second base formed by a second base plate, and the wall penetrating retainer of the second anchor component extends from one edge of the second base plate.

28. The anchor assembly of claim 24 wherein the at least one wall penetrating retainer of the first anchor component comprises first and second wall penetrating retainers extending from the first base, and the at least one wall penetrating retainer of the second anchor component comprises third and fourth wall penetrating retainers extending from the second base.

29. The anchor assembly of claim 28 wherein the first and second wall penetrating retainers have respective distal tips that are laterally spaced apart by a first distance and the third and fourth wall penetrating retainers have respective distal tips that are laterally spaced apart by a second distance, the second distance is smaller than the first distance.

30. An anchor assembly for hanging an object on a wall, comprising:

a first anchor component including a first base having front and back sides, a first wall penetrating retainer extending from the first base, the first wall penetrating retainer having a first wall penetrating extent that protrudes rearwardly of the first base and has a downwardly curved configuration;

a second anchor component including a second base having front and back sides, a second wall penetrating retainer extending from the second base, the second wall penetrating retainer having a second wall penetrating extent that has a curved configuration;

the second anchor component pivotably associated with the first anchor component via a hinge connection for movement between an anchoring orientation and a non-anchoring orientation to enable staged installation of the anchor assembly into a wall, wherein the second wall penetrating extent curves downwardly when the second anchor component is in the anchoring orientation;

the first wall penetrating extent of the first anchor component is arcuate and has a first radius of curvature;

the second wall penetrating extent of the second anchor component is arcuate and has a second radius of curvature, the second radius of curvature is different than the first radius of curvature.

31. The anchor assembly of claim 30 wherein the second radius of curvature is smaller than the first radius of curvature.

32. An anchor assembly for hanging an object on a wall, comprising:

a first anchor component including a first base having front and back sides, at least one wall penetrating retainer extending from the first base, the wall penetrating retainer having a wall penetrating extent that protrudes rearwardly of the first base and has a curved configuration;

a second anchor component including a second base having front and back sides, at least one wall penetrating retainer extending from the second base, the wall penetrating retainer of the second anchor component having a wall penetrating extent that has a curved configuration;

the second anchor component pivotably associated with the first anchor component via a hinge connection between the first base and the second base for movement of the second anchor component between an anchoring orientation and a non-anchoring orientation to enable staged installation of the anchor assembly into a wall,

wherein the first base includes first and second lateral sides, a first head portion and a first body portion, each wall penetrating retainer of the first anchor component extends from the first head portion, a lateral dimension of the first head portion running from the first lateral side to the second lateral side is larger than a lateral dimension of the first body portion running from the first lateral side to the second lateral side;

wherein the second base includes third and fourth lateral sides, a second head portion and a second body portion, each wall penetrating retainer of the second anchor component extends from the second head portion, a lateral dimension of the second head portion running from the third lateral side to the fourth lateral side is larger than a lateral dimension of the second body portion running from the third lateral side to the fourth lateral side.

33. The anchor assembly of claim 32 wherein:

the hinge connection is disposed on the first body portion and the second body portion.

34. An anchor assembly for hanging an object on a wall, comprising:

a first anchor component including a first base having front and back sides, a first wall penetrating retainer extending from the first base, the first wall penetrating retainer having a first wall penetrating extent that protrudes rearwardly of the first base and has a curved configuration;

a second anchor component including a second base having front and back sides, a second wall penetrating retainer extending from the second base, the second wall penetrating retainer having a second wall penetrating extent that;

the second anchor component pivotably associated with the first anchor component via a hinge connection for movement between an anchoring orientation and a non-anchoring orientation to enable staged installation of the anchor assembly into a wall;

the first base includes first and second spaced apart stabilizing legs distal from the first wall penetrating retainer of the first anchor component;

the hinge connection is formed in part by a hinge loop located between the first and second stabilizing legs.

35. An anchor assembly for hanging an object on a wall, comprising:

a first anchor component including a first base having front and back sides, at least one wall penetrating retainer extending from the first base, the wall penetrating retainer having a wall penetrating extent that protrudes rearwardly of the first base and has a curved configuration;

a second anchor component including a second base having front and back sides, at least one wall penetrating retainer extending from the second base, the wall penetrating retainer of the second anchor component having a wall penetrating extent that has a curved configuration;

the second anchor component pivotably associated with the first anchor component via a hinge connection for movement between an anchoring orientation and a non-anchoring orientation to enable staged installation of the anchor assembly into a wall;

a hook element is located on the front side of the first base, and the second base includes an opening through which the hook element extends when the second anchor component is in the anchoring orientation, and when the second anchor component is in the non-anchoring orientation the hook element does not extend through the opening.

36. An anchor assembly for hanging an object on a wall, comprising:

a first anchor component including a first base having front and back sides, first and second wall penetrating retainers extending from the first base, the first and second wall penetrating retainers each having a wall penetrating extent that protrudes rearwardly of the first base and has a curved configuration;

a second anchor component including a second base having front and back sides, third and fourth wall penetrating retainers extending from the second base, the third and fourth wall penetrating retainers each having a wall penetrating extent that has a curved configuration;

the second anchor component pivotably associated with the first anchor component via a hinge connection for movement between an anchoring orientation and a non-anchoring orientation to enable staged installation of the anchor assembly into a wall;

wherein the first and second wall penetrating retainers are laterally spaced apart by a first distance and the third and fourth wall penetrating retainers are laterally spaced apart by a second distance, the second distance is smaller than the first distance;

wherein the third and fourth wall penetrating retainers are positioned between the first and second wall penetrating retainers when the second anchor component is in the anchoring orientation.

37. The anchor assembly of claim 36 wherein one or more portions of the back side of the first base lie in a wall mount plane for abutting a wall surface when the anchor assembly is installed, and respective portions of the first, second, third and fourth wall penetrating retainers that lie in the wall mount plane when the second anchor component is in the anchoring orientation are positioned at substantially a same height.