Strut light system with integrated light source

• US 10,197,254 B2
• Filed: 02/09/2018
• Issued: 02/05/2019
• Est. Priority Date: 02/09/2017
• Status: Active Grant

• Current Assignee: Walthill Opportunities LLC
• Original Assignee: Walthill Opportunities LLC
• Inventors: Crandell, William Todd, Arriola, Benjamin S.
• Primary Examiner(s): Tso, Laura
• Application Number:
  US15/892,711
• Publication Number:
  US 20180224103A1
• Time in Patent Office: 361 Days
• Field of Search: 362648, 362659, 36224902
• CPC Class Codes: F21K 9/00 Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
• CPC Class Codes: F21S 4/28 rigid, e.g. LED bars
• CPC Class Codes: F21S 8/061 with a non-rigid pendant, i.e. a cable, wire or chain
• CPC Class Codes: F21V 17/04 the fastening being onto or by the light source
• CPC Class Codes: F21V 17/162 the parts being subjected to traction or compression, e.g. coil springs
• CPC Class Codes: F21V 21/005 for several lighting devices in an end-to-end arrangement, i.e. light tracks
• CPC Class Codes: F21V 21/025 Elongated bases having a U-shaped cross section
• CPC Class Codes: F21V 21/03 Ceiling bases, e.g. ceiling roses F21V21/04 takes precedence
• CPC Class Codes: F21V 21/34 Supporting elements displaceable along a guiding element telescopic mounting of lighting devices F21V21/22
• CPC Class Codes: F21V 23/002 Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm
• CPC Class Codes: F21V 23/008 the casing being outside the housing of the lighting device
• CPC Class Codes: F21V 23/02 the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21V 31/005 Sealing arrangements therefor
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A ceiling grid system formed of struts has a plurality of elongate insert light units. The grid system suspended from the ceiling and comprising a multiplicity of steel elongate channels (struts) arranged in the grid. The channels having a downwardly directed U-shape and defining an opening and an open channel interior, the channel having opposing J-shaped wall portions, each wall portion with an inwardly directed curved lip portion defining a gap width therebetween the two wall portions. The elongate insert light units seated within one of the steel elongate channels, each insert light unit having an elongate body with a light emitting side, each insert light unit comprising a housing, and a strip of light emitting diodes, and a transmission portion at the light emitting side, the body retained in the interior of the channel, each light unit removable and replaceable with the respective channel.

Claims

1. A light fixture assembly of a U-shaped channel and an elongate insertable light unit, U-shaped channel having an upper wall portion, a pair of side wall portions, each side wall portion having a wall portion edge turned inwardly defining a channel opening having a channel opening width, the channel opening leading to an open channel interior, the open channel interior having a width greater than the channel opening width;

an elongate insert light unit comprising an elongate housing defining a longitudinally extending channel recess and an open bottom, the elongate housing having a pair of ends, a strip of light emitting diodes seated within the recess and directed outwardly toward the open bottom, a pair of end caps, one end cap of the pair at each end of the elongate housing, a transparent lens captured within the housing, a power cable connected to the strip of light emitting diodes and extending out of one of the end caps;

the elongate insert light unit having a height that is less than the channel opening width, and having a width that is greater than the channel opening width, whereby the elongate insert light unit may be inserted into the channel when the channel is secured and with the channel opening facing downward, by inserting a lateral side of the elongate insert light unit first through the channel opening and then rotating the channel about 90 degrees so that the elongate insert light unit may seat on the wall portion edges.

2. The light fixture assembly combination of claim 1, wherein elongate insert light units each conforms to channel opening defined by pair of wall portion edges.

3. The light fixture assembly of claim 1, wherein the pair of endcaps of the light unit has a profile in an end view that circumscribes the profile of the elongate housing.

4. The light fixture assembly of claim 3, wherein each endcap is seatable on a seat defined by the wall edge portions whereby the elongate housing is not contacting the U-shaped channel.

5. The light fixture assembly of claim 1 wherein the light unit is entirely contained within the open channel interior of the U-shaped channel.

6. The light fixture assembly of claim 1, further comprising a spring retention members positionable above the light unit for securing the said light unit on a seat of the U-shaped channel, the seat defined by the wall portion edges.

7. The light fixture assembly of claim 6 wherein the spring member is a coiled spring and is positionable between a surface of the light unit opposite a light emitting side and engages an inside facing surface of the upper wall of the U-shaped channel opposite the channel opening.

8. The light fixture assembly of claim 1, further comprising a plurality of the U-shaped channels arrangeable into a grid system and further comprises a plurality of the light units fitable into the U-shaped channels.

9. The light fixture assembly of claim 8 further comprising a plurality of metal boxes attachable to the plurality of U-shaped channels, and the combination further comprises a plurality of power units, each power unit positionable in one of the metal boxes and electrically connectable to one of the plurality of light units.

10. The light fixture assembly of claim 9 wherein the plurality of U-channels are arranged into the grid system and the plurality of light units are fitted into the U-shaped channels.

11. A combination ceiling grid system and a plurality of elongate insert light units, the grid system comprising a multiplicity of steel elongate channels arranged in a grid, the grid suspended below and spaced from a ceiling, a plurality of the channels having a downwardly directed U-shape and defining a channel opening and an open channel interior, the channel having an upper horizontal wall portion adjoining an opposing pair of J-shaped wall portions, each J-shaped wall portion with an inwardly directed curved lip portion, each pair of J-shaped wall portions of each channel defining a channel opening width therebetween, an upwardly facing light unit seat, and an interior channel width;

each of the plurality of elongate insert light units being seated within the open channel interior of one of the steel elongate channels on the respective upwardly facing seat of said channel, each elongate insert light unit having an elongate housing defining a longitudinally extending recess, the elongate housing having a pair of ends, a strip of light emitting diodes seated within the recess, a pair of end caps, one cap of the pair at each end of the elongate housing, a transparent lens captured within the housing;

wherein each of the plurality of elongate insert light units having a maximum width measured horizontally that is greater than the channel opening width and less than the interior channel width whereby each of said insert light units is captured within the respective channel;

wherein each insert light unit having a maximum height measured vertically and said maximum height is less than the channel opening width permitting rotation of the light unit within the recess and then removal of the light unit out of the channel opening.

12. The combination of claim 11, wherein elongate insert light units each conforms to channel opening defined by the curved lip portions of the pair of J-shaped wall portions.

13. The combination of claim 11, wherein the endcaps of each light unit have a profile in an end view that circumscribes the profile of the elongate housing.

14. The combination of claim 13, wherein each endcap is seated on the seat of the respective elongate channel and the housing is not in contact with the respective channel defining a gap therebetween.

15. The combination of claim 11 wherein each light unit is entirely contained within the open channel interior of the U-shaped channel.

16. The combination of claim 11, further comprising a plurality of spring retention members with one of said plurality of springs positioned above each light unit for securing the said light unit on the seat of the respective channel.

17. The combination of claim 16 wherein the spring member is a coiled spring and is positioned between a surface of the light unit opposite the light emitting side and engages an inside facing surface of the upper wall of the U-shaped channel opposite the channel opening.

18. The combination of any of claim 11, wherein the grid system further comprises a plurality of metal boxes attached to a plurality of the multiplicity of steel elongate channels, and the combination further comprises a plurality of power units, each power unit positioned in one of the metal box and electrically connected to one of the plurality of light units.

19. A light fixture assembly comprising a U-shaped channel and an elongate insertable light unit, U-shaped channel having an upper wall portion, a pair of side wall portions, each side wall portion having a wall portion edge turned inwardly defining a channel opening having a channel opening width, the channel opening leading to an open channel interior, the open channel interior having a width greater than the channel opening width;

an elongate insert light unit having a strip of light emitting diodes in a housing, the elongate insert light unit having a height that is less than the channel opening width, and having a width that is greater than the channel opening width, whereby the elongate insert light unit may be inserted into the channel when the channel is secured and with the channel opening facing downward, by inserting a lateral side of the elongate insert light unit first through the channel opening and then rotating the elongate insert light unit about 90 degrees so that the elongate insert light unit seats on the wall portion edges.

20. The combination of claim 19 wherein power wires extend out of the elongate insert light unit and run down the channel interior and exit the channel interior.