Optical coupler

• US 10,197,731 B2
• Filed: 09/01/2017
• Issued: 02/05/2019
• Est. Priority Date: 09/02/2016
• Status: Active Grant

• Current Assignee: Purdue Research Foundation (The Trustees of Purdue University (d/b/a Purdue University))
• Original Assignee: Purdue Research Foundation (The Trustees of Purdue University (d/b/a Purdue University))
• Inventors: Teng, Min, Qi, Minghao, Niu, Ben, Wirth, Justin Christopher, Kim, Sangsik, Han, Kyunghun, Xuan, Yi, Lee, Yun Jo
• Primary Examiner(s): Rojas, Omar R
• Application Number:
  US15/694,277
• Publication Number:
  US 20180067259A1
• Time in Patent Office: 522 Days
• CPC Class Codes: G02B 2006/12061 Silicon
• CPC Class Codes: G02B 6/12002 Three-dimensional structures
• CPC Class Codes: G02B 6/1223 high refractive index type, i.e. high-contrast waveguides
• CPC Class Codes: G02B 6/1228 Tapered waveguides, e.g. integrated spot-size transformers for coupling with fibres G02B6/305
• CPC Class Codes: G02B 6/30 for use between fibre and thin-film device
• CPC Class Codes: G02B 6/305 and having an integrated mode-size expanding section, e.g. tapered waveguide
• CPC Class Codes: G02B 6/3881 using grooves to align ferrule ends
• CPC Class Codes: G02B 6/3885 Multicore or multichannel optical connectors, i.e. one single ferrule containing more than one fibre, e.g. ribbon type optical ribbon cable G02B6/4403, G02B6/448

Abstract

A semiconductor photonic device includes a substrate, facet(s), and optical coupler(s) associated with the facet(s). Each optical coupler can couple an electromagnetic field incident on the respective facet towards the substrate as the electromagnetic field proceeds into the semiconductor photonic device. In some examples, each coupler has waveguides extending in a longitudinal direction and at least partly encapsulated within corresponding cladding layers. A first waveguide extends farther from the facet in the longitudinal direction than does a second waveguide. The second waveguide is located farther above the silicon substrate than is the first waveguide. The coupler can include a stack of waveguide assemblies. A lower waveguide assembly can include one waveguide. An intermediate or upper waveguide assembly can include multiple waveguides. In some examples, at least one waveguide tapers along its length.

Claims

1. An optical coupler, comprising:

a semiconductor substrate;

a first cladding layer arranged over the semiconductor substrate and having a relatively lower refractive index; and

a plurality of waveguide assemblies stacked vertically over the first cladding layer, the plurality of waveguide assemblies comprising;

a lower waveguide assembly arranged over the first cladding layer and comprising;

a lower cladding layer having a relatively lower refractive index; and

a tapered lower waveguide being at least partly encapsulated in the lower cladding layer and having a relatively higher refractive index;

a first intermediate waveguide assembly comprising;

a first intermediate cladding layer having a relatively lower refractive index; and

two first intermediate waveguides spaced laterally from each other, each of the first intermediate waveguides being at least partly encapsulated in the first intermediate cladding layer and having a relatively higher refractive index; and

an upper waveguide assembly arranged over the first intermediate waveguide assembly, the upper waveguide assembly comprising;

an upper cladding layer having a relatively lower refractive index, the upper cladding layer having a smaller extent vertically than does the first intermediate cladding layer; and

at least two upper waveguides spaced laterally from each other, each of the at least two upper waveguides being at least partly encapsulated in the upper cladding layer and having a relatively higher refractive index.

2. The optical coupler according to claim 1, wherein:

the semiconductor substrate comprises crystalline silicon or a III V semiconductor;

the first cladding layer comprises buried oxide;

the first intermediate cladding layer comprises silicon oxide;

each of the two first intermediate waveguides comprises silicon nitride;

or

the at least two upper waveguides comprise silicon nitride.

3. The optical coupler according to claim 1, further comprising an active unit connected with the lower waveguide.

4. The optical coupler according to claim 1, further comprising:

a second intermediate waveguide assembly being disposed vertically between the upper waveguide assembly and the first intermediate waveguide assembly and comprising;

a second intermediate cladding layer; and

at least four second intermediate waveguides spaced apart laterally from each other and at least partly encapsulated in the second intermediate cladding layer; and

a third intermediate waveguide assembly being disposed vertically between the upper waveguide assembly and the second intermediate waveguide assembly and comprising;

a third intermediate cladding layer; and

at least four third intermediate waveguides spaced apart laterally from each other and at least partly encapsulated in the third intermediate cladding layer,

wherein the upper waveguide assembly comprises at least four upper waveguides spaced apart laterally from each other.

5. The optical coupler according to claim 1, wherein at least a first waveguide of the first intermediate waveguides or of the upper waveguides tapers along a length of the first waveguide.

6. The optical coupler according to claim 1, wherein at least a first waveguide of the first intermediate waveguides or of the upper waveguides approaches at least a second waveguide of the first intermediate waveguides or of the upper waveguides along a length of the first waveguide.

7. The optical coupler according to claim 1, wherein at least a first waveguide of the lower waveguide, the first intermediate waveguides, or the upper waveguides comprises at least two taper sections having respective, different rates of width taper as a function of distance along a longitudinal axis of the first waveguide.

8. The optical coupler according to claim 1, wherein:

the lower waveguide comprises a first taper section, followed by a first non-taper section, followed by a second taper section along a longitudinal axis of the lower waveguide;

each of the first intermediate waveguides comprises a second non-taper section, followed by a third taper section, followed by a third non-taper section along a longitudinal axis of the first intermediate waveguide;

the first taper section and the second non-taper section are intersected by a first line substantially perpendicular to the longitudinal axis of the lower waveguide;

the first non-taper section and the third taper section are intersected by a second line substantially parallel to the first line and spaced apart from the first line; and

the second taper section and the third non-taper section are intersected by a third line substantially parallel to the first line and spaced apart from the first line and from the second line.

9. The optical coupler according to claim 1, wherein the lower waveguide has a higher index of refraction than at least one of the first intermediate waveguides.

10. An integrated circuit comprising:

the optical coupler of claim 1, the optical coupler being configured to define a facet at an edge of the integrated circuit, the

optical coupler extending away from the facet at least in a longitudinal direction.

11. The integrated circuit according to claim 10, further comprising an active unit arranged over the substrate, wherein the plurality of waveguide assemblies is disposed at least partly between the facet and the active unit.

12. The integrated circuit according to claim 11, wherein:

the device further comprises a plurality of active units, the plurality of active units comprising the active unit;

the device further comprises a plurality of optical couplers including the optical coupler;

the plurality of waveguide assemblies is further configured to define;

a plurality of facets at the edge of the integrated circuit, the plurality of facets comprising the facet; and

a plurality of optical couplers disposed at least partly between respective facets of the plurality of facets and respective active units of the plurality of active units, the plurality of optical couplers comprising the optical coupler; and

each optical coupler of the plurality of optical couplers defines a respective longitudinal axis.

13. The optical coupler according to claim 1, wherein:

the first cladding layer comprises a buried oxide layer,

each of the lower cladding layer, the first intermediate cladding layer, and the upper cladding layer comprises silicon oxide,

the tapered lower waveguide comprises silicon, and

the upper waveguides and the first intermediate waveguides comprise silicon nitride.

14. The optical coupler according to claim 1, wherein the at least two upper waveguides comprise three tapered waveguides.

15. The optical coupler according to claim 1, further comprising:

a second intermediate waveguide assembly being disposed vertically between the upper waveguide assembly and the first intermediate waveguide assembly and comprising;

a second intermediate cladding layer; and

at least three second intermediate waveguides spaced apart laterally from each other and at least partly encapsulated in the second intermediate cladding layer,

wherein the upper waveguide assembly comprises at least three upper waveguides spaced apart laterally from each other.

16. The optical coupler according to claim 1, wherein:

the at least two upper waveguides extend from a facet in a longitudinal direction,

the tapered lower waveguide is spaced apart from the facet in the longitudinal direction, and

the two first intermediate waveguides are spaced apart from the facet in the longitudinal direction.

17. The optical coupler according to claim 1, further comprising:

a matrix of waveguide tips configured to receive incident radiation, the matrix of waveguide tips comprising three rows of four waveguides,

wherein the three rows are stacked vertically, the waveguides in each of the rows are laterally spaced apart from each other, and one of the rows of four waveguides comprises the at least two upper waveguides.

18. The optical coupler according to claim 4, wherein each of the second intermediate cladding layer and the third intermediate cladding layer has a shorter vertical thickness than the first intermediate cladding layer.

19. An optical coupler, comprising:

a semiconductor substrate;

a buried oxide layer disposed above the semiconductor substrate; and

a plurality of waveguide assemblies stacked in a vertical direction above the first cladding layer, the plurality of waveguide assemblies comprising;

a lower waveguide assembly comprising;

a lower cladding layer; and

a tapered lower waveguide at least partly encapsulated in the lower cladding layer and having a higher refractive index than the lower cladding layer and the first cladding layer;

a first intermediate waveguide assembly comprising;

a first intermediate cladding layer; and

two first intermediate waveguides at least partly encapsulated in the first intermediate cladding layer, and having a higher refractive index than the intermediate cladding layer;

an upper waveguide assembly comprising;

an upper cladding layer having a narrower vertical thickness than the first intermediate cladding layer; and

four upper waveguides spaced apart from each other in the lateral direction and at least partly encapsulated in the upper cladding layer, the upper waveguides having a higher refractive index than the upper cladding layer; and

a second intermediate waveguide assembly disposed between the first intermediate waveguide assembly and the upper waveguide assembly, the second intermediate waveguide assembly comprising;

a second intermediate cladding layer having a narrower vertical thickness than the first intermediate cladding layer; and

four second intermediate waveguides spaced apart from each other in the lateral direction, at least partly encapsulated in the second intermediate cladding layer, and aligned with the four upper waveguides in the vertical direction, the second intermediate waveguides having a higher refractive index than the second intermediate cladding layer.