Method for monitoring the operation of a component

• US 10,198,334 B2
• Filed: 12/13/2013
• Issued: 02/05/2019
• Est. Priority Date: 12/13/2013
• Status: Active Grant

• Current Assignee: Volvo Truck Corporation (AB Volvo)
• Original Assignee: Volvo Truck Corporation (AB Volvo)
• Inventors: Prytz, Rune
• Primary Examiner(s): Manoskey, Joseph D
• Application Number:
  US15/103,856
• Publication Number:
  US 20160321154A1
• Time in Patent Office: 1,880 Days
• CPC Class Codes: F02D 2041/286 comprising means for signal processing
• CPC Class Codes: F02D 41/0007 for control of turbo-charged or super-charged engines control of the pumps per se F02B37/12
• CPC Class Codes: F02D 41/2409 Addressing techniques specially adapted therefor
• CPC Class Codes: F02D 41/2425 Particular ways of programming the data
• CPC Class Codes: G05B 23/0221 Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
• CPC Class Codes: G06F 11/3013 where the computing system is an embedded system, i.e. a combination of hardware and software dedicated to perform a certain function in mobile devices, printers, automotive or aircraft systems testing or monitoring of control systems or parts thereof G05B23/02
• CPC Class Codes: G06F 11/3027 where the computing system component is a bus
• CPC Class Codes: G06F 11/3037 where the computing system component is a memory, e.g. virtual memory, cache accessing, addressing or allocating within memory systems or architectures G06F12/00; checking stores for correct operation G11C29/00
• CPC Class Codes: G06F 13/1673 using buffers
• CPC Class Codes: G06F 2218/14 by matching peak patterns
• CPC Class Codes: G11C 21/00 Digital stores in which the information circulates continuouslystepwise G11C19/00

Abstract

A method for monitoring the operation of a component includes receiving a stream of data samples, wherein each data sample represents a value of a physical parameter of the component, identifying local extrema of the stream of data samples, storing information relating to each local extremum in a respective position of a fixed size buffer, and upon the presence of a cycle formed between two matching endpoints represented by two local maxima or two local minima: i) deleting at least one of the local extrema corresponding to the endpoints of the cycle from the buffer, and ii) storing information related to the cycle in a memory such that the information stored in the memory represents the operation of the component. When the buffer is full such that each position of the buffer contains information relating to a unique local extrema, the method further includes the steps of: i) deleting the information relating to the oldest local extrema from the buffer, ii) calculating a pseudo cycle formed between two endpoints of which one endpoint is represented by the deleted oldest local extrema, and iii) storing information related to the calculated pseudo cycle in the memory.

Claims

1. A method for monitoring the operation of a component, comprising the steps of:

receiving a stream of data samples, wherein each data sample represents a value of a physical parameter of the component;

identifying local extrema of the stream of data samples, storing information relating to each local extremum in a respective position of a fixed size buffer; and

upon the presence of a cycle formed between two matching endpoints represented by two local maxima or two local minima;

i) deleting at least one of the local extrema corresponding to the endpoints of the cycle from the buffer; and

ii) storing information related to the cycle in a memory such that the information stored in the memory represents the operation of the component;

wherein

when the buffer is full such that each position of the buffer contains information relating to a unique local extrema, the method further comprises the steps of;

i) deleting the information relating to the oldest local extrema from the buffer;

ii) calculating a pseudo cycle formed between two endpoints of which one endpoint, is represented by the deleted oldest local extrema; and

iii) storing information related to the calculated pseudo cycle in the memory.

2. The method according to claim 1, wherein the fixed-size buffer is a ring buffer.

3. The method according to claim 1, wherein the step of storing information relating to each local extremum in a respective position of the buffer is performed such that the information is stored in the same sequential order as the associated local extrema appear in the data sample stream.

4. The method according to claim 1, wherein the step of receiving a stream of data samples is performed continuously during operation of the component.

5. The method according to claim 1, wherein the step of storing information related to the cycle in a memory is performed such that the information comprises the amplitudes of the local maxima and the local minima, respectively.

6. The method according to claim 1, wherein the step of deleting the local extrema corresponding to at least one of the endpoints of the cycle from the buffer further comprises the step of shifting the respective positions of the remaining information in the buffer such that the remaining information is stored in a consecutive order.

7. The method according to claim 1, further comprising the step of classifying the information related to the cycles in predetermined intervals, wherein each interval is associated with the minimum amplitude and the maximum amplitude of the cycle.

8. The method according to claim 7, wherein the step of storing information related to the cycle in a memory is performed such that the information is stored in a position of the memory being assigned to the interval.

9. The method according to claim 7, wherein the step of calculating a pseudo cycle is performed such that the calculated pseudo cycle is classified in an interval being associated with the highest maximum amplitude and the lowest minimum amplitude.

10. The method according to claim 1, wherein the step of calculating a pseudo cycle is performed such that the calculated pseudo cycle equals a most probable cycle.

11. The method according to claim 1, further comprising the step of calculating a value from the information stored in the memory, which value represents a status of the component.

12. The method according to claim 11, wherein the step of calculating a value from the information stored in the memory is performed using Miner'"'"'s rule.

13. The method according to claim 11 or 12, wherein the operation of the component represents the rotational speed of a turbine wheel in a vehicle, and wherein the status represents fatigue of the turbine wheel.

14. The method according to claim 11, wherein the step of calculating a value from the information stored in the memory is repeated during operation of the component, and wherein the method further comprises the step of storing each value.

15. The method according to claim 14, further comprising the step of comparing the calculated value with a reference value, which reference value corresponds to component failure.

16. The method according to claim 15, farther comprising the step of extrapolating the stored values in order to predict maintenance of the component.

17. A computer comprising a program for performing the steps of claim 1 when the program is run on the computer.

18. A non-transitory computer readable medium carrying a computer program for performing the steps of claim 1 when the program product is run on a computer.

19. A control unit for monitoring the operation of a component, the control unit being configured to perform the steps of the method according to claim 1.

20. A control system for monitoring the operation of a component, comprising a receiving unit configured to receive a stream of data samples, wherein each data sample represents a value of a physical parameter of the component;

and a processing unit configured to identifying local extrema of the stream of data samples, storing information relating to each local extremum in a respective position of a fixed-size buffer; and

identifying a cycle formed between two matching endpoints represented by two local maxima or two local minima, wherein the processing unit further configured to deleting at least one of the local extrema corresponding to the endpoints of the cycle from the buffer; and

storing information related to the cycle in a memory such that the information stored in the represents the operation of the component;

wherein

when the buffer is full such that each position of the buffer contains information relating to a unique local extrema, the processing unit is further configured to deleting the information relating to the oldest local extrema from the buffer;

calculating a pseudo cycle formed between two endpoints of which one endpoint is represented by the deleted oldest local extrema; and

storing information related to the calculated pseudo cycle in the memory.

21. A vehicle system, comprising a control system according to claim 20.

22. The vehicle system according, to claim 21, further comprising a turbine wheel, wherein the receiving unit is configured to receive a stream of data samples representing the actual rotational speed of the turbine wheel.