Signal transmission insulative device and power semiconductor module

• US 10,199,340 B2
• Filed: 08/19/2015
• Issued: 02/05/2019
• Est. Priority Date: 11/18/2014
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Suga, Kenichi, Tsurimoto, Takao, Shiota, Hiroki, Morokuma, Kenichi, Orita, Shoichi, Tametani, Fumitaka, Inoue, Takahiro, Uota, Shiori
• Primary Examiner(s): Zarneke, David A
• Application Number:
  US15/509,126
• Publication Number:
  US 20170278811A1
• Time in Patent Office: 1,266 Days
• CPC Class Codes: G11C 11/34 using semiconductor devices
• CPC Class Codes: H01F 2027/2809 on stacked layers
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H01F 27/32 Insulating of coils, windings, or parts thereof
• CPC Class Codes: H01L 23/3738 Semiconductor materials
• CPC Class Codes: H01L 23/62 Protection against overvoltage, e.g. fuses, shunts
• CPC Class Codes: H01L 23/645 Inductive arrangements H01L23/647, H01L23/66 take precedence
• CPC Class Codes: H01L 24/03 Manufacturing methods
• CPC Class Codes: H01L 25/162 the devices being mounted on two or more different substrates
• CPC Class Codes: H01L 25/18 the devices being of types provided for in two or more different subgroups of the same main group of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N
• CPC Class Codes: H04L 1/0006 by adapting the transmission format
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters

Abstract

A signal transmission insulating device includes: a first coil; a second coil opposing the first coil to form a transformer together with the first coil; a first insulating film provided between the opposing first coil and second coil and made of a first dielectric material; a second insulating film surrounding the first coil and made of a second dielectric material having a lower resistivity or a higher permittivity than the first dielectric material; and a third insulating film surrounding the second coil and made of a third dielectric material having a lower resistivity or a higher permittivity than the first dielectric material.

Claims

1. A signal transmission insulating device comprising:

a first coil;

a second coil opposing the first coil to form a transformer together with the first coil;

a first insulating film provided between the opposing first coil and second coil and made of a first dielectric material;

a second insulating film including a first film provided between the first insulating film and a surface in contact with a second principal surface of the first coil opposite to a first principal surface of the first coil which first principal surface faces the second coil, the first film filling and covering the first coil, the second insulating film including a second film provided on the surface in contact with the second principal surface and adjacently to the first film, the second insulating film being made of a second dielectric material having a lower resistivity than the first dielectric material; and

a third insulating film including a third film provided between the first insulating film and a surface in contact with a third principal surface of the second coil which third principal surface faces the first coil, and a fourth film provided on the surface in contact with the third principal surface and adjacently to the third film, the fourth film filling and covering the second coil, the third insulating film being made of a third dielectric material having a lower resistivity than the first dielectric material.

5. The signal transmission insulating device according to claim 1, wherein the second film provided in a portion in contact with the second principal surface of the first coil opposite to the first principal surface facing the second coil is omitted.

6. The signal transmission insulating device according to claim 1, wherein the first insulating film in which compressive stress occurs, and the second insulating film and the third insulating film in which tensile stress occurs, are provided.

7. The signal transmission insulating device according to claim 1, wherein the first insulating film in which tensile stress occurs, and the second insulating film and the third insulating film in which compressive stress occurs, are provided.

8. The signal transmission insulating device according to claim 1, wherein the first dielectric material is SiO₂.

9. The signal transmission insulating device according to claim 1, wherein the second dielectric material is SiN.

10. The signal transmission insulating device according to claim 1, wherein the third dielectric material is SiN.

11. A power semiconductor module comprising:

a power semiconductor device;

a driving circuit for driving the power semiconductor device; and

the signal transmission insulating device according to claim 1, for transmitting a signal between the driving circuit and a control circuit for controlling the power semiconductor device, and insulating the driving circuit and the control circuit from each other.

2. A signal transmission insulating device comprising:

a first coil;

a second coil opposing the first coil to form a transformer together with the first coil;

a first insulating film provided between the opposing first coil and second coil and made of a first dielectric material;

a second insulating film including a first film provided between the first insulating film and a surface in contact with a second principal surface of the first coil opposite to a first principal surface of the first coil which first principal surface faces the second coil, the first film filling and covering the first coil, the second insulating film including a second film provided on the surface in contact with the second principal surface and adjacently to the first film, the second insulating film being made of a second dielectric material having a higher permittivity than the first dielectric material; and

a third insulating film including a third film provided between the first insulating film and a surface in contact with a third principal surface of the second coil which third principal surface faces the first coil, and a fourth film provided on the surface in contact with the third principal surface and adjacently to the third film, the fourth film filling and covering the second coil, the third insulating film being made of a third dielectric material having a higher permittivity than the first dielectric material.

3. A signal transmission insulating device comprising:

a first coil;

a second coil opposing the first coil to form a transformer together with the first coil;

a first insulating film provided between the opposing first coil and second coil and made of a first dielectric material;

a second insulating film including a first film provided between the first insulating film and a surface in contact with a second principal surface of the first coil opposite to a first principal surface of the first coil which first principal surface faces the second coil, the first film filling and covering the first coil, the second insulating film including a second film provided on the surface in contact with the second principal surface and adjacently to the first film, the second insulating film being made of a second dielectric material having a lower resistivity than the first dielectric material; and

a third insulating film including a third film provided between the first insulating film and a surface in contact with a third principal surface of the second coil which third principal surface faces the first coil, and a fourth film provided on the surface in contact with the third principal surface and adjacently to the third film, the fourth film filling and covering the second coil, the third insulating film being made of a third dielectric material having a lower resistivity than the first dielectric material, wherein

a surface, at the first insulating film side, of the first film which surface is adjacent to the first insulating film is formed to be flat, and a surface of the fourth film which surface is opposite to a surface of the fourth film which surface is in contact with the third film is formed to be flat.

4. A signal transmission insulating device comprising:

a first coil;

a second coil opposing the first coil to form a transformer together with the first coil;

a first insulating film provided between the opposing first coil and second coil and made of a first dielectric material;

a second insulating film including a first film provided between the first insulating film and a surface in contact with a second principal surface of the first coil opposite to a first principal surface of the first coil which first principal surface faces the second coil, the first film filling and covering the first coil, the second insulating film including a second film provided on the surface in contact with the second principal surface and adjacently to the first film, the second insulating film being made of a second dielectric material having a higher permittivity than the first dielectric material; and

a third insulating film including a third film provided between the first insulating film and a surface in contact with a third principal surface of the second coil which third principal surface faces the first coil, and a fourth film provided on the surface in contact with the third principal surface and adjacently to the third film, the fourth film filling and covering the second coil, the third insulating film being made of a third dielectric material having a higher permittivity than the first dielectric material, wherein

a surface, at the first insulating film side, of the first film which surface is adjacent to the first insulating film is formed to be flat, and a surface of the fourth film which surface is opposite to a surface of the fourth film which surface is in contact with the third film is formed to be flat.