Power tool battery pack wireless charger

• US 10,199,856 B2
• Filed: 07/21/2017
• Issued: 02/05/2019
• Est. Priority Date: 06/18/2012
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Ashinghurst, Jeremy D., Bailey, Rouse Roby, Busschaert, Jason F., Eshleman, Scott J., Murthy, Sankarshan, Potter, Christine H., Puzio, Daniel, Schell, Craig A.
• Primary Examiner(s): Alam, Mohammed
• Application Number:
  US15/656,321
• Publication Number:
  US 20180115183A1
• Time in Patent Office: 564 Days
• Field of Search: 320108
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction

Abstract

A power tool system includes a power tool, a power tool battery pack and a battery pack charger. The power tool battery pack is separable from and attachable to the power tool, and electrically connectable to the power tool electrical terminals when attached to the power tool. The power tool battery pack has at least one battery cell, a receiver coil, and a control circuit for controlling the amount of power that is provided to the at least one battery cell. The battery pack charger has at least one transmitter coil for generating a magnetic field which induces a voltage in the receiver coil, and a control circuit for controlling the amount of power that is provided to the transmitter coil.

Claims

1. A power tool battery pack comprising:

a housing having first and second walls;

at least one rechargeable battery cell disposed within the housing;

a first receiver coil disposed within the housing for receiving a magnetic field generated by a wireless charger, a voltage induced in the first receiver coil being used to charge the at least one rechargeable battery cell;

a control circuit connected to the first receiver coil for controlling the amount of electric power that is provided to the at least one rechargeable battery cell; and

a communication circuit connected to the control circuit for providing control information to the wireless charger, wherein the communication circuit modulates a reflected load signal.

2. The power tool battery pack of claim 1, wherein a rectifying circuit is connected to the first receiver coil.

3. The power tool battery pack of claim 1, further comprising a second receiver coil disposed within the housing.

4. The power tool battery pack of claim 3, wherein the first and second receiver coils are disposed adjacent to first and second walls, respectively.

5. The power tool battery pack of claim 3, wherein the second receiver coil receives a magnetic field generated by the wireless charger, a voltage induced in the second receiver coil being used to charge the at least one rechargeable battery cell.

6. The power tool of claim 5, wherein the control circuit is connected to the second receiver coil.