Uninterruptible power supply system with precharge converter

• US 10,199,859 B2
• Filed: 12/05/2016
• Issued: 02/05/2019
• Est. Priority Date: 06/03/2014
• Status: Active Grant

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: ABB Schweiz AG (ABB Limited)
• Inventors: Ho, Carl Ngai-Man, Paatero, Esa-Kai, Notari, Nicola
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Barnett, Joel
• Application Number:
  US15/369,502
• Publication Number:
  US 20170085124A1
• Time in Patent Office: 792 Days
• Field of Search: None
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02J 9/06 with automatic change-over , e.g. UPS systems
• CPC Class Codes: H02J 9/061 for DC powered loads

Abstract

An uninterruptable power supply system is disclosed with a precharge converter for connecting to a DC link of the uninterruptable power supply system to a DC power supply, whereby the DC link comprises a first and a second DC bus line, which are both coupled to a common reference point, whereby the common reference point can be an AC power supply neutral of the uninterruptable power supply system, comprising power connectors for connecting to the DC power supply, a first and second output connector for connecting to the first and the second DC bus line, respectively, a converter circuit for receiving DC power from the power connectors and providing DC power to the first and second output connector, and a control unit for controlling operation of the converter circuit.

Claims

1. An uninterruptible power supply system comprising

an AC power source connection for providing AC input power by an AC power source to the uninterruptible power supply system,

a DC link, which comprises a first and a second DC bus line, which are both coupled to a common reference point, where the common reference point is connectable to the AC power source neutral,

a DC power supply connection connectable to a DC energy storage,

a primary DC-DC converter for transferring power between the DC energy storage and the DC link

wherein

a precharge converter with power connectors on its input side, which power connectors are connected to the DC power supply connection, and with a first and a second output connector connected to the first and the second DC bus line,

the precharge converter further comprises a converter circuit for receiving DC power from the power connectors and providing DC power to the first and second output connector, and

a control unit for controlling operation of the converter circuit,

wherein one power connector of the power connectors is connected to the common reference point, and

the converter circuit is controlled by the control unit to provide power to the output connectors at the same time with reference to the common reference point.

2. The uninterruptible power supply system according to claim 1,

wherein

the converter circuit comprises at least one semiconductor switch in series with an inductor element, and

the control unit is adapted to control the at least one semiconductor switch in series with the inductor element to perform pulse width modulation switching.

3. The uninterruptible power supply system according to claim 1,

wherein

the converter circuit comprises two semiconductor switches, one inductor element, and a first and a second diode,

whereby

the two semiconductor switches and the inductor element are connected in series with the inductor element connected between the two semiconductor switches,

the first diode connects a first terminal of the inductor element with the first output connector,

the second diode connects a second terminal of the inductor element with the second output connector, and

the first and second output connector are charged with energy at the same time by the inductor element.

4. The uninterruptible power supply system according to claim 1,

wherein

the converter circuit comprises at least one semiconductor switch, a high frequency transformer having one primary coil and at least one secondary coil, and at least one diode,

whereby

the at least one semiconductor switch and the primary coil of the high frequency transformer are connected in series,

the at least one diode connects the at least one secondary coil with the first output connector, and/or

the at least one diode connects the at least one secondary coil with the second output connector,

the first and second output connector are charged with energy at the same time by the high frequency transformer.

5. The uninterruptible power supply system according to claim 1,

wherein

the converter circuit comprises a first and a second DC-DC converter, whereby

the first DC-DC converter is connected to the first output connector, and

the second DC-DC converter is connected to the second output connector.

6. The uninterruptible power supply system according to claim 5,

wherein

the first DC-DC converter is a buck converter.

7. The uninterruptible power supply system according to claim 5,

wherein

the second DC-DC converter is a buck-boost converter.

8. The uninterruptible power supply system according to claim 1,

wherein

the control unit is connected to the power connectors for receiving operational power.

9. The uninterruptible power supply system according to claim 1,

wherein

the converter circuit is adapted to provide positive DC power to the first output connector and negative DC power to the second output connector.

10. The uninterruptible power supply system according to claim 1,

wherein

the DC energy storage comprises a battery.

11. The uninterruptible power supply system according to claim 1,

wherein

the DC power supply connection comprises a rectifier, which is connected to the AC power source connection.

12. The uninterruptible power supply system according to claim 1,

wherein

the uninterruptible power supply system comprises a system controller for controlling the operation of the uninterruptible power supply system, whereby the control unit of the precharge converter is provided separately from the system controller.

13. The uninterruptible power supply system according to claim 1,

wherein

the uninterruptible power supply system is adapted to power the DC link using the precharge converter at switch-on of the uninterruptible power supply system,

the uninterruptible power supply system comprises a main power conversion unit, which is connected to the AC power source connection, and

the uninterruptible power supply system is adapted to power the DC link using the main power conversion unit after switch-on of the uninterruptible power supply system.

14. The uninterruptible power supply system according to claim 1,

wherein

the precharge converter is deactivated and unpowered after switch-on of the uninterruptible power supply system.

15. The uninterruptible power supply system according to claim 2,

wherein

the converter circuit comprises two of the at least one semiconductor switch, one inductor element, and a first and a second diode,

whereby

the two semiconductor switches and the inductor element are connected in series with the inductor element connected between the two semiconductor switches,

the first diode connects a first terminal of the inductor element with the first output connector,

the second diode connects a second terminal of the inductor element with the second output connector, and

the first and second output connector are charged with energy at the same time by the inductor element.

16. The uninterruptible power supply system according to claim 2,

wherein

the converter circuit comprises a high frequency transformer having one primary coil and at least one secondary coil, and at least one diode,

whereby

the at least one semiconductor switch and the primary coil of the high frequency transformer are connected in series,

the at least one diode connects the at least one secondary coil with the first output connector, and/or

the at least one diode connects the at least one secondary coil with the second output connector,

the first and second output connector are charged with energy at the same time by the high frequency transformer.

17. The uninterruptible power supply system according to claim 3,

wherein

the converter circuit comprises a high frequency transformer having one primary coil and at least one secondary coil, and at least one diode,

whereby

the two semiconductor switches and the primary coil of the high frequency transformer are connected in series,

the at least one diode connects the at least one secondary coil with the first output connector, and/or

the at least one diode connects the at least one secondary coil with the second output connector,

the first and second output connector are charged with energy at the same time by the high frequency transformer.

18. The uninterruptible power supply system according to claim 2,

wherein

the converter circuit comprises a first and a second DC-DC converter,

whereby

the first DC-DC converter is connected to the first output connector, and

the second DC-DC converter is connected to the second output connector.

19. The uninterruptible power supply system according to claim 3,

wherein

the converter circuit comprises a first and a second DC-DC converter,

whereby

the first DC-DC converter is connected to the first output connector, and

the second DC-DC converter is connected to the second output connector.

20. The uninterruptible power supply system according to claim 4,

wherein

the converter circuit comprises a first and a second DC-DC converter,

whereby

the first DC-DC converter is connected to the first output connector, and

the second DC-DC converter is connected to the second output connector.

21. The uninterruptible power supply system according to claim 1,

wherein

the common reference point is a neutral wire of an AC power source,

whereby

the AC power source is a 3-phase 4-wire AC power source.

22. The uninterruptible power supply system according to claim 1,

wherein

the common reference point is one common point voltage of the UPS system, which is a middle point of the DC-link,

whereby

the AC power source is a 3-phase 3-wire power source.