Implantable open vein valve

• US 10,201,425 B2
• Filed: 03/02/2016
• Issued: 02/12/2019
• Est. Priority Date: 03/02/2015
• Status: Active Grant

• Current Assignee: Georgia Tech Research Corporation (University System of Georgia)
• Original Assignee: Georgia Tech Research Corporation (University System of Georgia)
• Inventors: Ku, David N., Tanner, Daniel
• Primary Examiner(s): Stewart, Alvin
• Application Number:
  US15/058,617
• Publication Number:
  US 20160256277A1
• Time in Patent Office: 1,077 Days
• Field of Search: 623 124, 623 126, 623 214, 623 218
• CPC Class Codes: A61F 2/2415 Manufacturing methods
• CPC Class Codes: A61F 2/2475 Venous valves
• CPC Class Codes: A61F 2230/0008 elliptical or oval
• CPC Class Codes: A61F 2240/00 Manufacturing or designing of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
• CPC Class Codes: A61F 2240/002 Designing or making customized prostheses

Abstract

The invention provides prosthetic venous valves, and method of use thereof, for the effective treatment of individuals with venous reflux in chronic venous insufficiency (CVI). The development of such prosthetic venous valves in the areas of valve design, design specifications, verification and/or validation testing, computational analysis, valve placement and clinician guidance and procedure are provided. Manufacturing the prosthetic venous valves of the invention is also provided.

Claims

1. A prosthetic venous valve comprising:

a) a cylindrical base having a length greater than its diameter and a thin wall with a thickness less than about 2 mm,

b) two opposed leaflets that are thinner than about 1 mm and longer than half the base diameter, wherein said leaflets extend downstream from the cylindrical base in an axial direction to an ellipsoidal opening with a luminal cross-sectional area less than a luminal cross-sectional area of the base, and

c) a transition shoulder region thinner than about 3 mm in wall thickness that joins the base and the leaflets and circumscribe the cylindrical base;

wherein said prosthetic venous valve is composed of a biocompatible polymer;

wherein each valve leaflet has two major axes in the axial direction that pass through points that are maximally spaced apart on the ellipsoidal opening and two minor axes in the axial direction that pass through points that are minimally spaced apart on the ellipsoidal opening;

wherein each valve leaflet tapers uniformly along a minor axis from a thick region at the transition that joins the base and the leaflets to the leaflet tip and has a uniform thickness along a major axis from the transition that joins the base and the leaflets to the leaflet tip;

wherein said prosthetic venous valve has a backflow reflux under 160 mmHg and a forward flow resistance less than 20 mmHg*min/L; and

wherein shear rates at the base wall are restricted to between 1 S<sup>−

1</sup> and 100,000 S<sup>−

1</sup>.

2. The prosthetic venous valve of claim 1, wherein said biocompatible polymer is hydrophilic.

3. The prosthetic venous valve of claim 1, wherein hydrophilic biocompatible polymer is poly(vinyl-alcohol) (PVA) cryogel or PVA hydrogel.

4. The prosthetic venous valve of claim 1, wherein said biocompatible polymer is polyurethane or polyester.

5. The prosthetic venous valve of claim 1, wherein said base comprises a hydrogel polymer.

6. The prosthetic venous valve of claim 5, wherein said base further comprises metal parts covered partially or all by the polymer.

7. The prosthetic venous valve of claim 1, wherein said leaflets have opposed tips along the minor axis which are spaced-apart by a distance less than the base internal diameter.

8. The prosthetic venous valve of claim 7, wherein a minimum distance between the tips of the leaflets in a deployed configuration is less than the internal diameter of the base.

9. The prosthetic venous valve of claim 1, wherein said leaflets further comprise one or more slits in the tips between the leaflets along the major axis.

10. The prosthetic venous valve of claim 9, wherein said slit is about 0.1 mm wide and greater than about 1 mm long.

11. The prosthetic venous valve of claim 1, wherein said prosthetic venous valve fits into a hollow catheter with inside diameter at least 1 mm smaller than the outside diameter of the base.

12. The prosthetic venous valve of claim 11, wherein said prosthetic venous valve fits into a 16 Fr. catheter for delivery.

13. The prosthetic venous valve of claim 11, wherein said prosthetic venous valve collapses into a catheter tube less than 1 mm of outside diameter of the base and is able to re-expand after deployment.