Dynamic support apparatus and system

• US 10,201,439 B2
• Filed: 02/13/2015
• Issued: 02/12/2019
• Est. Priority Date: 02/06/2007
• Status: Active Grant

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Streeter, Alexander D., Altobelli, David E., Perry, N. Christopher
• Primary Examiner(s): Snow, Bruce E
• Application Number:
  US14/622,102
• Publication Number:
  US 20150190251A1
• Time in Patent Office: 1,460 Days
• CPC Class Codes: A61F 2/5044 Designing or manufacturing processes
• CPC Class Codes: A61F 2/54 Artificial arms or hands or parts thereof
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/741 using powered actuators, e.g. stepper motors or solenoids
• CPC Class Codes: A61F 2/748 Valve systems
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2/78 Means for protecting prostheses or for attaching them to the body, e.g. bandages, harnesses, straps, or stockings for the limb stump
• CPC Class Codes: A61F 2/7812 Interface cushioning members placed between the limb stump and the socket, e.g. bandages or stockings for the limb stump
• CPC Class Codes: A61F 2/7843 Inflatable bladders
• CPC Class Codes: A61F 2002/5083 modular
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7635 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2002/7655 for measuring fluid pressure
• CPC Class Codes: A61F 2007/006 of gas
• CPC Class Codes: A61F 5/012 inflatable
• CPC Class Codes: A61F 5/34 Pressure pads filled with air or liquid valves specially adapted for medical use A61M39/00; connection of valves to inflatable elastic bodies B60C29/00; valves per se F16K
• CPC Class Codes: F16L 39/00 Joints or fittings for double-walled or multi-channel pipes or pipe assemblies
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A dynamic support system includes a control system for controlling inflation and deflation of at least one actuator having an inlet connectable to the a control unit of the dynamic support system. The control unit may be in communication with a sensor and may control inflation and deflation of the at least one actuator in response to information provided by the sensor.

Claims

1. A control unit for a dynamic support apparatus having at least one actuator, the control unit comprising:

a pump connected to the at least one actuator for causing actuation thereof;

a sensor detecting a pressure of the at least one actuator; and

a control system for controlling the pump, the control system in communication with the sensor and receiving a signal indicative of the pressure of the at least one actuator therefrom;

wherein the control system controls the pump to actuate the at least one actuator at least in response to the pressure detected by the sensor;

wherein the control system commands the pump to increase the pressure of the at least one actuator if the pressure detected by the sensor drops below a current pressure setpoint by more than a prescribed deadband;

wherein the control system evaluates a user activity level based at least on the signal from the sensor indicative of the pressure of the at least one actuator, the evaluation of the user activity level being based on a pressure variability as determined by a high-pass filter; and

wherein the evaluation of the user activity level is made with respect to an activity reference pressure indicative of typical activity.

2. The control unit according to claim 1, additionally comprising a detachable manifold fluidly coupling the at least one actuator to the pump through an interior channel.

3. The control unit according to claim 2, wherein the detachable manifold fluidly couples a plurality of actuators to the pump through a plurality of interior channels.

4. The control unit according to claim 3, additionally comprising a valve in fluid communication with each interior channel for controlling flow therethrough.

5. The control unit according to claim 4, wherein control system controls activation of the valves.

6. The control unit according to claim 1, wherein the control system commands venting of the at least one actuator if the pressure detected by the sensor exceeds the current pressure setpoint by more than the prescribed deadband.

7. The control unit according to claim 1, wherein the control system commands the pump at a fixed time interval.

8. The control unit according to claim 1, wherein the evaluation of the user activity level is based on an integral with respect to time of said pressure variability as determined by the high-pass filter.

9. The control unit according to claim 1, wherein the control system varies the activity reference pressure directly with a pressure setpoint of the at least one actuator.

10. The control unit according to claim 1, wherein the activity reference pressure includes a deadband comprising a range of pressures indicative of typical activity.

11. The control unit according to claim 10, wherein the control system varies an upper reference pressure and a lower reference pressure of the deadband directly with a pressure setpoint of the at least one actuator.

12. The control unit according to claim 1, further comprising:

at least one additional sensor incorporated into a prosthetic device supported by the dynamic support apparatus;

wherein the control system evaluates the user activity level based on data representing loading obtained from the at least one additional sensor incorporated into the prosthetic device supported by the dynamic support apparatus.

13. The control unit according to claim 1, further comprising at least one sensor for measuring loading at an interface between the dynamic support apparatus and a prosthetic device supported by the dynamic support apparatus.

14. The control unit according to claim 13, wherein the control system evaluates the user activity level based on at least loading measured by the at least one sensor at the interface between said dynamic support apparatus and the prosthetic device.

15. The control unit according to claim 1, wherein the control system evaluates whether a safety threshold has been exceeded based at least on the signal from the sensor indicative of the pressure of the at least one actuator.

16. The control unit according to claim 15, wherein the evaluation of whether the safety threshold has been exceeded is also based on a pressure duration.

17. The control unit according to claim 15, wherein the control system enters an auto-relief mode if the safety threshold has been exceeded.

18. A control unit for a dynamic support apparatus having at least one actuator, the control unit comprising:

a pump connected to the at least one actuator for causing actuation thereof;

a sensor detecting a pressure of the at least one actuator; and

a control system for controlling the pump, the control system in communication with the sensor and receiving a signal indicative of the pressure of the at least one actuator therefrom;

wherein the control system controls the pump to actuate the at least one actuator at least in response to the pressure detected by the sensor;

wherein the control system commands the pump to increase the pressure of the at least one actuator if the pressure detected by the sensor drops below a current pressure setpoint by more than a prescribed deadband;

wherein the control system evaluates a user activity level based at least on the signal from the sensor indicative of the pressure of the at least one actuator, the

evaluation of the user activity level being based on a pressure variability as determined by a high-pass filter; and

wherein the control system controls the pump to increase the pressure of the at least one actuator if a high activity threshold is exceeded.

19. The control unit according to claim 18, wherein the control system varies the high activity threshold directly with a pressure setpoint of the at least one actuator.

20. A control unit for a dynamic support apparatus having at least one actuator, the control unit comprising:

a pump connected to the at least one actuator for causing actuation thereof;

a sensor detecting a pressure of the at least one actuator;

a control system for controlling the pump, the control system in communication with the sensor and receiving a signal indicative of the pressure of the at least one actuator therefrom; and

a valve controlled by the control system and in fluid communication with the at least one actuator;

wherein the control system controls the pump to actuate the at least one actuator at least in response to the pressure detected by the sensor;

wherein the control system commands the pump to increase the pressure of the at least one actuator if the pressure detected by the sensor drops below a current pressure setpoint by more than a prescribed deadband;

wherein the control system evaluates a user activity level based at least on the signal from the sensor indicative of the pressure of the at least one actuator, the evaluation of the user activity level being based on a pressure variability as determined by a high-pass filter; and

wherein the control system controls the valve to decrease the pressure of the at least one actuator if a low activity threshold is exceeded.

21. The control unit according to claim 20, wherein the control system varies the low activity threshold directly with a pressure setpoint of the at least one actuator.